HL incident on 2019-10-01 — TX

Operator
Plains Pipeline, L.p.
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2019-10-01 06:11
Report number
Location
TX
Narrative
Approximately 80 barrels of crude oil were released within facility boundaries from pump 1286 at jal station. The date and time of the release (09/30/2019 at 19:30) is indicative of the earliest possible time the release could have started, as it was the last time the location had been visited and confirmed that no crude oil was being released. Notification to the national response center was placed within one hour of discovery that estimated costs would exceed $50,000 (nrc #1262439, 48-hour follow-up #1262664). Prior to the release, the booster pump was rebuilt by a third party vendor. This was planned maintenance which did not cause a shutdown of the facility or any mainline pipeline. The following day, the release was discovered. After the release, the pump was taken down and sent back to the third party vendor where they found the cause to be attributed to a manufacturing defect and misalignment of the seal face. The vendor is currently repairing the pump offsite.
Detailed record list
Report Received Date
2019-10-31 00:00:00
Iyear
2019
Report Number
20190329
Supplemental Number
32889
Report Type
Original Final
Operator Id
Name
Plains Pipeline, L.p.
Operator Street Address
333 Clay Street, Suite 1900
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2019-09-30 19:30:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
80
Recovered Bbls
80
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2019-10-01 06:11:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Booster Pump And Tank Had Been Isolated From The System Prior To The Release.
On Site Datetime
2019-10-01 06:11:00
Nrc Rpt Datetime
2019-10-28 15:07:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Jal Tank Farm
Segment Name
Pump 1286
Onshore State Abbreviation
Nm
Onshore Postal Code
88252
Onshore City Name
Jal
Onshore County Name
Lea
Designated Location
Milepost/valve Station
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pump
Installation Year
2019
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
548
Est Cost Prop Damage
0
Est Cost Emergency
59656
Est Cost Environmental
0
Est Cost Other
0
Prpty
60204
Accident Psig
35
Mop Psig
528
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
No
Cpm Functional Ind
No
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Seal/packing Failure
Additional Defect Ind
Yes
Ief Addl Misalignment Ind
Yes
Preparer Name
N****** G*******
Preparer Title
Erc Compliance Specialist
Preparer Email
N*********@p****.com
Preparer Telephone
7136464376
Prepared Date
2019-10-31 00:00:00
Authorizer Name
N***** G*****
Authorizer Telephone
7136464336
Authorizer Title
Erc Mgr Director
Authorizer Email
N******@p****.com
Narrative
Approximately 80 barrels of crude oil were released within facility boundaries from pump 1286 at jal station. The date and time of the release (09/30/2019 at 19:30) is indicative of the earliest possible time the release could have started, as it was the last time the location had been visited and confirmed that no crude oil was being released. Notification to the national response center was placed within one hour of discovery that estimated costs would exceed $50,000 (nrc #1262439, 48-hour follow-up #1262664). Prior to the release, the booster pump was rebuilt by a third party vendor. This was planned maintenance which did not cause a shutdown of the facility or any mainline pipeline. The following day, the release was discovered. After the release, the pump was taken down and sent back to the third party vendor where they found the cause to be attributed to a manufacturing defect and misalignment of the seal face. The vendor is currently repairing the pump offsite.
Report Received Date 2019-10-31 00:00:00
Iyear 2019
Report Number 20190329
Supplemental Number 32889
Report Type Original Final
Operator Id 300 PHMSA Enforcement
Name Plains Pipeline, L.p.
Operator Street Address 333 Clay Street, Suite 1900
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2019-09-30 19:30:00
Location Latitude 32.080658 Google Maps OpenStreetMap
Location Longitude -103.17905 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 80
Recovered Bbls 80
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2019-10-01 06:11:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Booster Pump And Tank Had Been Isolated From The System Prior To The Release.
On Site Datetime 2019-10-01 06:11:00
Nrc Rpt Datetime 2019-10-28 15:07:00
Nrc Rpt Num 1262439 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Jal Tank Farm
Segment Name Pump 1286
Onshore State Abbreviation Nm
Onshore Postal Code 88252
Onshore City Name Jal
Onshore County Name Lea
Designated Location Milepost/valve Station
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Pump
Installation Year 2019
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 548
Est Cost Prop Damage 0
Est Cost Emergency 59656
Est Cost Environmental 0
Est Cost Other 0
Prpty 60204
Accident Psig 35
Mop Psig 528
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind No
Cpm Functional Ind No
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Seal/packing Failure
Additional Defect Ind Yes
Ief Addl Misalignment Ind Yes
Preparer Name N****** G*******
Preparer Title Erc Compliance Specialist
Preparer Email N*********@p****.com
Preparer Telephone 7136464376
Prepared Date 2019-10-31 00:00:00
Authorizer Name N***** G*****
Authorizer Telephone 7136464336
Authorizer Title Erc Mgr Director
Authorizer Email N******@p****.com
Narrative Approximately 80 barrels of crude oil were released within facility boundaries from pump 1286 at jal station. The date and time of the release (09/30/2019 at 19:30) is indicative of the earliest possible time the release could have started, as it was the last time the location had been visited and confirmed that no crude oil was being released. Notification to the national response center was placed within one hour of discovery that estimated costs would exceed $50,000 (nrc #1262439, 48-hour follow-up #1262664). Prior to the release, the booster pump was rebuilt by a third party vendor. This was planned maintenance which did not cause a shutdown of the facility or any mainline pipeline. The following day, the release was discovered. After the release, the pump was taken down and sent back to the third party vendor where they found the cause to be attributed to a manufacturing defect and misalignment of the seal face. The vendor is currently repairing the pump offsite.

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