HL incident on 2019-10-02 — LA

Operator
Phillips 66 Co Alliance Refinery
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$683,626
Incident datetime
2019-10-02 13:47
Report number
Location
LA
Narrative
At 13:43 october 2, 2019, a crude oil spill to the ground was discovered. The leak source was identified at 08:00 october 3, 2019 and the leak was secured 10:00 october 3,2019. The source of the spill was identified as the discharge piping of shell delta relief line on a incoming crude oil pipeline. The leak was determined to be caused by internal corrosion located at the 6 o'clock position on the 12 inch relief line. The total leak volume was 1195 bbls and the total oil recovered was 1195 bbls. Alliance activated the incident command operation at 14:00 wednesday october, 2, 2019. The alliance refinery incident command operation operated 24-hours per day to recover spilled oil. Omies were activated as on scene osro's to provide 24-hour clean-up. Air monitoring was conducted throughout the response, and all data indicate that there has been no offsite community health impact. There have been no injuries associated with the release and there has been no impact to the mississippi river as a result of this incident. The leak point was identified and gul (guided wave) was conducted to ensure integrity of surrounding pipe. There was a 18in sleeve welded at leak location and two additional sleeves installed as preventative measure on three additional indications (two indications were covered by one sleeve and the other indication was covered by another sleeve) identified by gul.
Detailed record list
Report Received Date
2019-10-31 00:00:00
Iyear
2019
Report Number
20190328
Supplemental Number
33591
Report Type
Supplemental Final
Operator Id
Name
Phillips 66 Co Alliance Refinery
Operator Street Address
15551 Hwy. 23 South
Operator City Name
Belle Chasse
Operator State Abbreviation
LA
Operator Postal Code
70037
Local Datetime
2019-10-02 13:47:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
1195
Recovered Bbls
1195
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2019-10-02 13:47:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2019-10-02 16:15:00
Restart Datetime
2019-10-14 13:45:00
On Site Datetime
2019-10-02 14:00:00
Nrc Rpt Datetime
2019-10-02 14:21:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Phillips 66 Alliance Shell Relief
Segment Name
412 P579 Shell Relief
Onshore State Abbreviation
La
Onshore Postal Code
70037
Onshore City Name
Belle Chasse
Onshore County Name
Plaquemines
Designated Location
Milepost/valve Station
Designated Name
Alliance
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12
Pipe Wall Thickness
0.375
Pipe Smys
35000
Pipe Specification
Unknown
Pipe Seam Type
Other
Pipe Seam Details
Circumferential
Pipe Manufacturer
Unknown
Pipe Coating Type
Fusion Bonded Epoxy(Fbe)
Tank Type
Atmospheric
Installation Year
Unknown
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
Yes
Birds Impact Ind
Yes
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
69300
Est Cost Prop Damage
683626
Est Cost Emergency
5697968
Est Cost Environmental
1772151
Est Cost Other
0
Prpty
8223045
Accident Psig
12.5
Mop Psig
12.5
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
No, the operator did not find investigation into control room was needed, because cause was found to be mechanical failure
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
No
Corrosion Lining
No
Cleaning Dewatering
No
Corrosion Coupons
No
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
J******* T******
Preparer Email
No Email Address
Prepared Date
2020-04-13 00:00:00
Authorizer Name
J******* T******
Authorizer Telephone
5046563460
Authorizer Email
J*****************@p**.com
Narrative
At 13:43 october 2, 2019, a crude oil spill to the ground was discovered. The leak source was identified at 08:00 october 3, 2019 and the leak was secured 10:00 october 3,2019. The source of the spill was identified as the discharge piping of shell delta relief line on a incoming crude oil pipeline. The leak was determined to be caused by internal corrosion located at the 6 o'clock position on the 12 inch relief line. The total leak volume was 1195 bbls and the total oil recovered was 1195 bbls. Alliance activated the incident command operation at 14:00 wednesday october, 2, 2019. The alliance refinery incident command operation operated 24-hours per day to recover spilled oil. Omies were activated as on scene osro's to provide 24-hour clean-up. Air monitoring was conducted throughout the response, and all data indicate that there has been no offsite community health impact. There have been no injuries associated with the release and there has been no impact to the mississippi river as a result of this incident. The leak point was identified and gul (guided wave) was conducted to ensure integrity of surrounding pipe. There was a 18in sleeve welded at leak location and two additional sleeves installed as preventative measure on three additional indications (two indications were covered by one sleeve and the other indication was covered by another sleeve) identified by gul.
Report Received Date 2019-10-31 00:00:00
Iyear 2019
Report Number 20190328
Supplemental Number 33591
Report Type Supplemental Final
Operator Id 40036 PHMSA Enforcement
Name Phillips 66 Co Alliance Refinery
Operator Street Address 15551 Hwy. 23 South
Operator City Name Belle Chasse
Operator State Abbreviation LA
Operator Postal Code 70037
Local Datetime 2019-10-02 13:47:00
Location Latitude 29.6775 Google Maps OpenStreetMap
Location Longitude -89.97916 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 1195
Recovered Bbls 1195
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2019-10-02 13:47:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2019-10-02 16:15:00
Restart Datetime 2019-10-14 13:45:00
On Site Datetime 2019-10-02 14:00:00
Nrc Rpt Datetime 2019-10-02 14:21:00
Nrc Rpt Num 1260032 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Phillips 66 Alliance Shell Relief
Segment Name 412 P579 Shell Relief
Onshore State Abbreviation La
Onshore Postal Code 70037
Onshore City Name Belle Chasse
Onshore County Name Plaquemines
Designated Location Milepost/valve Station
Designated Name Alliance
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 60
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12
Pipe Wall Thickness 0.375
Pipe Smys 35000
Pipe Specification Unknown
Pipe Seam Type Other
Pipe Seam Details Circumferential
Pipe Manufacturer Unknown
Pipe Coating Type Fusion Bonded Epoxy(Fbe)
Tank Type Atmospheric
Installation Year Unknown
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind Yes
Birds Impact Ind Yes
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 69300
Est Cost Prop Damage 683626
Est Cost Emergency 5697968
Est Cost Environmental 1772151
Est Cost Other 0
Prpty 8223045
Accident Psig 12.5
Mop Psig 12.5
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details No, the operator did not find investigation into control room was needed, because cause was found to be mechanical failure
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors No
Corrosion Lining No
Cleaning Dewatering No
Corrosion Coupons No
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name J******* T******
Preparer Email No Email Address
Prepared Date 2020-04-13 00:00:00
Authorizer Name J******* T******
Authorizer Telephone 5046563460
Authorizer Email J*****************@p**.com
Narrative At 13:43 october 2, 2019, a crude oil spill to the ground was discovered. The leak source was identified at 08:00 october 3, 2019 and the leak was secured 10:00 october 3,2019. The source of the spill was identified as the discharge piping of shell delta relief line on a incoming crude oil pipeline. The leak was determined to be caused by internal corrosion located at the 6 o'clock position on the 12 inch relief line. The total leak volume was 1195 bbls and the total oil recovered was 1195 bbls. Alliance activated the incident command operation at 14:00 wednesday october, 2, 2019. The alliance refinery incident command operation operated 24-hours per day to recover spilled oil. Omies were activated as on scene osro's to provide 24-hour clean-up. Air monitoring was conducted throughout the response, and all data indicate that there has been no offsite community health impact. There have been no injuries associated with the release and there has been no impact to the mississippi river as a result of this incident. The leak point was identified and gul (guided wave) was conducted to ensure integrity of surrounding pipe. There was a 18in sleeve welded at leak location and two additional sleeves installed as preventative measure on three additional indications (two indications were covered by one sleeve and the other indication was covered by another sleeve) identified by gul.

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