HL incident on 2019-09-24 — OK

Operator
Magellan Pipeline Company, Lp
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$500
Incident datetime
2019-09-24 15:45
Report number
Location
OK
Narrative
During an inspection at the bristol ridge valve site, product was observed at the packing gland fitting located on the mainline block valve. Operations control was notified and pipeline shutdown procedures were initiated. Mainline block valves upstream and downstream of the release were closed. The release originated from a crack on the 1/2" packing gland fitting located on the block valve. The mainline was drained up and a new 1/2" ball valve and plug were installed. Results of the failure analysis indicate the failed component was a non-oem fitting and as such, the configuration of the fitting allowed the aftermarket adapter to be inserted too far into the packing fitting which resulted in overtightening. The overtightening caused a crack in the non-oem fitting. Installation of the 1/2" ball valve and plug eliminates the need for this adapter fitting. Supplemental/final (02/20/2020): updated d-8a, d-8d, g6-6 and h supplemental/final (03/23/2020): updated part d-6
Detailed record list
Report Received Date
2019-10-24 00:00:00
Iyear
2019
Report Number
20190322
Supplemental Number
33499
Report Type
Supplemental Final
Operator Id
Name
Magellan Pipeline Company, Lp
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2019-09-24 15:45:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
0.12
Recovered Bbls
0.12
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2019-09-24 15:45:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2019-09-24 18:34:00
Restart Datetime
2019-09-25 15:08:00
On Site Datetime
2019-09-24 15:45:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Bristol Ridge Valve Site
Onshore State Abbreviation
Wy
Onshore Postal Code
82201
Onshore City Name
Not Within A Municipality
Onshore County Name
Laramie County
Designated Location
Milepost/valve Station
Designated Name
146.34
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Other
Item Involved Details
Packing Gland On 8" M&j M303 Valve
Installation Year
2007
Material Involved
Material Other Than Carbon Steel
Material Details
Steel Fitting
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
50
Est Cost Prop Damage
500
Est Cost Emergency
1000
Est Cost Environmental
0
Est Cost Other
0
Prpty
1550
Accident Psig
650
Mop Psig
1083
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
53416
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Size of leak was below detectable parameters within scada/cpm; therefore, the controller was notified by field personnel of the leak and took appropriate action in shutting down the line.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Threaded Fitting
Eq Additional Other Ind
Yes
Eq Additional Other Details
Non-Oem Fitting Was Overtightened
Preparer Name
S****** L******
Preparer Title
Ai Analyst
Preparer Email
S**************@m*********.com
Preparer Telephone
918-574-7327
Preparer Fax
918-574-7376
Prepared Date
2020-03-23 00:00:00
Authorizer Name
S**** H******
Authorizer Telephone
918-574-7173
Authorizer Title
Supervisor Integrity Management
Authorizer Email
S************@m*********.com
Narrative
During an inspection at the bristol ridge valve site, product was observed at the packing gland fitting located on the mainline block valve. Operations control was notified and pipeline shutdown procedures were initiated. Mainline block valves upstream and downstream of the release were closed. The release originated from a crack on the 1/2" packing gland fitting located on the block valve. The mainline was drained up and a new 1/2" ball valve and plug were installed. Results of the failure analysis indicate the failed component was a non-oem fitting and as such, the configuration of the fitting allowed the aftermarket adapter to be inserted too far into the packing fitting which resulted in overtightening. The overtightening caused a crack in the non-oem fitting. Installation of the 1/2" ball valve and plug eliminates the need for this adapter fitting. Supplemental/final (02/20/2020): updated d-8a, d-8d, g6-6 and h supplemental/final (03/23/2020): updated part d-6
Report Received Date 2019-10-24 00:00:00
Iyear 2019
Report Number 20190322
Supplemental Number 33499
Report Type Supplemental Final
Operator Id 22610 PHMSA Enforcement
Name Magellan Pipeline Company, Lp
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2019-09-24 15:45:00
Location Latitude 41.5229 Google Maps OpenStreetMap
Location Longitude -104.90965 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 0.12
Recovered Bbls 0.12
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2019-09-24 15:45:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2019-09-24 18:34:00
Restart Datetime 2019-09-25 15:08:00
On Site Datetime 2019-09-24 15:45:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Bristol Ridge Valve Site
Onshore State Abbreviation Wy
Onshore Postal Code 82201
Onshore City Name Not Within A Municipality
Onshore County Name Laramie County
Designated Location Milepost/valve Station
Designated Name 146.34
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Other
Item Involved Details Packing Gland On 8" M&j M303 Valve
Installation Year 2007
Material Involved Material Other Than Carbon Steel
Material Details Steel Fitting
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 50
Est Cost Prop Damage 500
Est Cost Emergency 1000
Est Cost Environmental 0
Est Cost Other 0
Prpty 1550
Accident Psig 650
Mop Psig 1083
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 53416
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Size of leak was below detectable parameters within scada/cpm; therefore, the controller was notified by field personnel of the leak and took appropriate action in shutting down the line.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Threaded Fitting
Eq Additional Other Ind Yes
Eq Additional Other Details Non-Oem Fitting Was Overtightened
Preparer Name S****** L******
Preparer Title Ai Analyst
Preparer Email S**************@m*********.com
Preparer Telephone 918-574-7327
Preparer Fax 918-574-7376
Prepared Date 2020-03-23 00:00:00
Authorizer Name S**** H******
Authorizer Telephone 918-574-7173
Authorizer Title Supervisor Integrity Management
Authorizer Email S************@m*********.com
Narrative During an inspection at the bristol ridge valve site, product was observed at the packing gland fitting located on the mainline block valve. Operations control was notified and pipeline shutdown procedures were initiated. Mainline block valves upstream and downstream of the release were closed. The release originated from a crack on the 1/2" packing gland fitting located on the block valve. The mainline was drained up and a new 1/2" ball valve and plug were installed. Results of the failure analysis indicate the failed component was a non-oem fitting and as such, the configuration of the fitting allowed the aftermarket adapter to be inserted too far into the packing fitting which resulted in overtightening. The overtightening caused a crack in the non-oem fitting. Installation of the 1/2" ball valve and plug eliminates the need for this adapter fitting. Supplemental/final (02/20/2020): updated d-8a, d-8d, g6-6 and h supplemental/final (03/23/2020): updated part d-6

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