HL incident on 2019-10-02 — TX

Operator
Sunoco Partners Marketing & Terminals Lp
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$20,000
Incident datetime
2019-10-02 02:30
Report number
Location
TX
Narrative
At approximately 14:30 on 10/02/2019 local operations personnel were performing routine terminal rounds and discovered approximately 20 gallons of crude released near a booster pump at the rotation manifold area. The pump was not running at the time of discovery and was isolated to stop further release. All free product was recovered via vac truck, contaminated soil was removed for onsite remediation and clean soil brought in for site restoration. Upon investigation into cause it was determined that the pump seal had failed because the drive shaft on the pump was not inline which allowed the coupling and seal to be displaced and crude to be released under static pressure. The seal has been replaced, shaft relined and booster pump returned to normal service and operation.
Detailed record list
Report Received Date
2019-10-22 00:00:00
Iyear
2019
Report Number
20190321
Supplemental Number
32860
Report Type
Original Final
Operator Id
Name
Sunoco Partners Marketing & Terminals Lp
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2019-10-02 02:30:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.45
Recovered Bbls
0.45
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2019-10-02 02:30:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Operator Switched To Another Pump Until Repairs Are Made
On Site Datetime
2019-10-02 02:30:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Nederland Terminal
Segment Name
Rotation Manifold
Onshore State Abbreviation
Tx
Onshore Postal Code
77627
Onshore City Name
Nederland
Onshore County Name
Jefferson
Designated Location
Survey Station No.
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pump
Installation Year
2015
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
30
Est Cost Prop Damage
20000
Est Cost Emergency
1500
Est Cost Environmental
500
Est Cost Other
0
Prpty
22030
Accident Psig
10
Mop Psig
250
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Seal/packing Failure
Ief Addl Misalignment Ind
Yes
Preparer Name
T*** N*******
Preparer Title
Sr. Manager - Dot Compliance
Preparer Email
T************@e*************.com
Preparer Telephone
713-989-7126
Preparer Fax
877-917-0448
Prepared Date
2019-10-22 00:00:00
Authorizer Name
T*** N*******
Authorizer Telephone
713-989-7126
Authorizer Title
Sr. Manager - Dot Compliance
Authorizer Email
T************@e*************.com
Narrative
At approximately 14:30 on 10/02/2019 local operations personnel were performing routine terminal rounds and discovered approximately 20 gallons of crude released near a booster pump at the rotation manifold area. The pump was not running at the time of discovery and was isolated to stop further release. All free product was recovered via vac truck, contaminated soil was removed for onsite remediation and clean soil brought in for site restoration. Upon investigation into cause it was determined that the pump seal had failed because the drive shaft on the pump was not inline which allowed the coupling and seal to be displaced and crude to be released under static pressure. The seal has been replaced, shaft relined and booster pump returned to normal service and operation.
Report Received Date 2019-10-22 00:00:00
Iyear 2019
Report Number 20190321
Supplemental Number 32860
Report Type Original Final
Operator Id 39706 PHMSA Enforcement
Name Sunoco Partners Marketing & Terminals Lp
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2019-10-02 02:30:00
Location Latitude 29.991667 Google Maps OpenStreetMap
Location Longitude -93.991388 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.45
Recovered Bbls 0.45
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2019-10-02 02:30:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Operator Switched To Another Pump Until Repairs Are Made
On Site Datetime 2019-10-02 02:30:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Nederland Terminal
Segment Name Rotation Manifold
Onshore State Abbreviation Tx
Onshore Postal Code 77627
Onshore City Name Nederland
Onshore County Name Jefferson
Designated Location Survey Station No.
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Pump
Installation Year 2015
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 30
Est Cost Prop Damage 20000
Est Cost Emergency 1500
Est Cost Environmental 500
Est Cost Other 0
Prpty 22030
Accident Psig 10
Mop Psig 250
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Seal/packing Failure
Ief Addl Misalignment Ind Yes
Preparer Name T*** N*******
Preparer Title Sr. Manager - Dot Compliance
Preparer Email T************@e*************.com
Preparer Telephone 713-989-7126
Preparer Fax 877-917-0448
Prepared Date 2019-10-22 00:00:00
Authorizer Name T*** N*******
Authorizer Telephone 713-989-7126
Authorizer Title Sr. Manager - Dot Compliance
Authorizer Email T************@e*************.com
Narrative At approximately 14:30 on 10/02/2019 local operations personnel were performing routine terminal rounds and discovered approximately 20 gallons of crude released near a booster pump at the rotation manifold area. The pump was not running at the time of discovery and was isolated to stop further release. All free product was recovered via vac truck, contaminated soil was removed for onsite remediation and clean soil brought in for site restoration. Upon investigation into cause it was determined that the pump seal had failed because the drive shaft on the pump was not inline which allowed the coupling and seal to be displaced and crude to be released under static pressure. The seal has been replaced, shaft relined and booster pump returned to normal service and operation.

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