HL incident on 2019-09-11 — OK

Operator
Oneok Ngl Pipeline, Llc
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$150
Incident datetime
2019-09-11 02:54
Report number
Location
OK
Narrative
At approximately 2:54am on september 11th, pump 651 at the oneok west winfree facility was automatically shut down by a gas detect alarm. A oneok operator arrived on site at approximately 3am to investigate. A visual and audible inspection accompanied with a personal gas monitor check found no hydrocarbons in the area. The pump was restarted at approximately 3:11am at which time the operator noticed a small release coming from a 1" nipple on the piping near the pump. The pump was immediately shut down blocking in the affected piping to the 1" nipple at which time the operator began flaring that section. After the piping was evacuated of hydrocarbons the 1" nipple was inspected and found to have a small crack in the threads which caused the release. The nipple was removed, replaced and the pump returned to service. Remediation measures: the affected nipple setup includes a 1" valve, 90, and check valve. It has been determined that the 90 and check valve can be removed to reduce additional stress on the nipple. We will also verify the system to ensure similar nipple setups are removed. In addition, affected personnel will be given refresher training on the trrc requirements for immediate telephonic notice for incidents or accidents on intrastate hazardous liquid pipelines reportable under 49 cfr sections 195.50 and 195.52 and 16 texas administrative code, chapter 8 update 1/9/2020 (marlon cockerell) oneok is in the process of making the remediation changes to the valve setup. Expected completion is 2/28/2020. Trrc has approved oneok's planned refresher training with a required completion date of 2/1/2020. As of this update all affected employees have completed the refresher training. Update 2/12/2020 (marlon cockerell) oneok pipeline received a letter from the trrc, dated 1/17/2020, accepting the completed refresher training.
Detailed record list
Report Received Date
2019-10-10 00:00:00
Iyear
2019
Report Number
20190307
Supplemental Number
33323
Report Type
Supplemental Final
Operator Id
Name
Oneok Ngl Pipeline, Llc
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2019-09-11 02:54:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
0.18
Intentional Release Bbls
3.24
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2019-09-11 02:54:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2019-09-11 02:54:00
Restart Datetime
2019-09-11 14:18:00
On Site Datetime
2019-09-11 03:00:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
West Winfree Station
Segment Name
10550 - West Winfree To Ombs Ln-02
Onshore State Abbreviation
Tx
Onshore Postal Code
77521
Onshore City Name
Mont. Belvieu
Onshore County Name
Chambers
Designated Location
Milepost/valve Station
Designated Name
354
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Auxiliary Piping (E.g. Drain Lines)
Installation Year
2012
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
No
Usa Ecological Ind
Yes
Usa Ecological Yes No
No
Est Cost Oper Paid
0
Est Cost Gas Released
14
Est Cost Prop Damage
150
Est Cost Emergency
836
Est Cost Environmental
0
Est Cost Other
0
Prpty
1000
Accident Psig
608
Mop Psig
2160
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
There were no previous indications of a release until the gas detect automatically shut down the affected pump.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Pipe Nipple
Additional Support Ind
Yes
Preparer Name
M***** C********
Preparer Title
Regulatory Compliance Specialist
Preparer Email
M***************@o****.com
Preparer Telephone
2542928911
Prepared Date
2020-02-12 00:00:00
Authorizer Name
M***** C********
Authorizer Telephone
2542928911
Authorizer Title
Regulatory Compliance Specialist
Authorizer Email
M***************@o****.com
Narrative
At approximately 2:54am on september 11th, pump 651 at the oneok west winfree facility was automatically shut down by a gas detect alarm. A oneok operator arrived on site at approximately 3am to investigate. A visual and audible inspection accompanied with a personal gas monitor check found no hydrocarbons in the area. The pump was restarted at approximately 3:11am at which time the operator noticed a small release coming from a 1" nipple on the piping near the pump. The pump was immediately shut down blocking in the affected piping to the 1" nipple at which time the operator began flaring that section. After the piping was evacuated of hydrocarbons the 1" nipple was inspected and found to have a small crack in the threads which caused the release. The nipple was removed, replaced and the pump returned to service. Remediation measures: the affected nipple setup includes a 1" valve, 90, and check valve. It has been determined that the 90 and check valve can be removed to reduce additional stress on the nipple. We will also verify the system to ensure similar nipple setups are removed. In addition, affected personnel will be given refresher training on the trrc requirements for immediate telephonic notice for incidents or accidents on intrastate hazardous liquid pipelines reportable under 49 cfr sections 195.50 and 195.52 and 16 texas administrative code, chapter 8 update 1/9/2020 (marlon cockerell) oneok is in the process of making the remediation changes to the valve setup. Expected completion is 2/28/2020. Trrc has approved oneok's planned refresher training with a required completion date of 2/1/2020. As of this update all affected employees have completed the refresher training. Update 2/12/2020 (marlon cockerell) oneok pipeline received a letter from the trrc, dated 1/17/2020, accepting the completed refresher training.
Report Received Date 2019-10-10 00:00:00
Iyear 2019
Report Number 20190307
Supplemental Number 33323
Report Type Supplemental Final
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline, Llc
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2019-09-11 02:54:00
Location Latitude 29.8458591 Google Maps OpenStreetMap
Location Longitude -94.9084572 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 0.18
Intentional Release Bbls 3.24
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2019-09-11 02:54:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2019-09-11 02:54:00
Restart Datetime 2019-09-11 14:18:00
On Site Datetime 2019-09-11 03:00:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name West Winfree Station
Segment Name 10550 - West Winfree To Ombs Ln-02
Onshore State Abbreviation Tx
Onshore Postal Code 77521
Onshore City Name Mont. Belvieu
Onshore County Name Chambers
Designated Location Milepost/valve Station
Designated Name 354
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Auxiliary Piping (E.g. Drain Lines)
Installation Year 2012
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No No
Usa Ecological Ind Yes
Usa Ecological Yes No No
Est Cost Oper Paid 0
Est Cost Gas Released 14
Est Cost Prop Damage 150
Est Cost Emergency 836
Est Cost Environmental 0
Est Cost Other 0
Prpty 1000
Accident Psig 608
Mop Psig 2160
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details There were no previous indications of a release until the gas detect automatically shut down the affected pump.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Pipe Nipple
Additional Support Ind Yes
Preparer Name M***** C********
Preparer Title Regulatory Compliance Specialist
Preparer Email M***************@o****.com
Preparer Telephone 2542928911
Prepared Date 2020-02-12 00:00:00
Authorizer Name M***** C********
Authorizer Telephone 2542928911
Authorizer Title Regulatory Compliance Specialist
Authorizer Email M***************@o****.com
Narrative At approximately 2:54am on september 11th, pump 651 at the oneok west winfree facility was automatically shut down by a gas detect alarm. A oneok operator arrived on site at approximately 3am to investigate. A visual and audible inspection accompanied with a personal gas monitor check found no hydrocarbons in the area. The pump was restarted at approximately 3:11am at which time the operator noticed a small release coming from a 1" nipple on the piping near the pump. The pump was immediately shut down blocking in the affected piping to the 1" nipple at which time the operator began flaring that section. After the piping was evacuated of hydrocarbons the 1" nipple was inspected and found to have a small crack in the threads which caused the release. The nipple was removed, replaced and the pump returned to service. Remediation measures: the affected nipple setup includes a 1" valve, 90, and check valve. It has been determined that the 90 and check valve can be removed to reduce additional stress on the nipple. We will also verify the system to ensure similar nipple setups are removed. In addition, affected personnel will be given refresher training on the trrc requirements for immediate telephonic notice for incidents or accidents on intrastate hazardous liquid pipelines reportable under 49 cfr sections 195.50 and 195.52 and 16 texas administrative code, chapter 8 update 1/9/2020 (marlon cockerell) oneok is in the process of making the remediation changes to the valve setup. Expected completion is 2/28/2020. Trrc has approved oneok's planned refresher training with a required completion date of 2/1/2020. As of this update all affected employees have completed the refresher training. Update 2/12/2020 (marlon cockerell) oneok pipeline received a letter from the trrc, dated 1/17/2020, accepting the completed refresher training.

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