Incident details
Operator, cause, commodity and consequences with raw source fields.
HL incident on 2019-09-01 — IN
Operator
Countrymark Refining And Logistics, Llc
Cause
Material Failure Of Pipe Or Weld
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities
0 injuries
Property damage (nominal)
$7,000
Incident datetime
2019-09-01 05:20
Report number
Location
IN
Narrative
At approximately 05:20 am cst on september 1 the gauger came to clay city station to take inventory. He noticed oil spraying from around the pump area. He immediately notified the control room. The operations supervisor was in the control room with the controller. The gauger relayed that the leak was coming from a crack in a weld on a 2" branched fitting and approximate amount of lost oil to the controller and operations supervisor. The control room shut in the tank 421 outlet mov, 421-v2, and downstream launcher by-pass mov 03-tbv to isolate the leak and slow the leak. The operations supervisor then notified the maintenance manager and maintenance supervisor of the incident and what resources would be required. Resources arrived at approximately 06:30 am to begin response activities. The leaking section was replaced and the pipeline started back up later that evening. Clean-up activities continued the next 2 days until all oil had been recovered. The failed fitting was sent to a materials testing lab for failure analysis.
Detailed record list
Report Received Date
2019-09-27 00:00:00
Iyear
2019
Report Number
20190302
Supplemental Number
32803
Report Type
Supplemental Final
Operator Id
26049
Name
Countrymark Refining And Logistics, Llc
Operator Street Address
225 S.e. St. , Suite 44
Operator City Name
Indianapolis
Operator State Abbreviation
IN
Operator Postal Code
46202
Local Datetime
2019-08-31 23:00:00
Location Latitude
38.66464
Location Longitude
-88.32363
Commodity Released Type
Crude Oil
Unintentional Release Bbls
30
Recovered Bbls
30
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2019-09-01 05:20:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Was Already Shutdown When The Accident Was Identified
On Site Datetime
2019-09-01 06:30:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Clay City Station
Segment Name
Clay City Pump Station
Onshore State Abbreviation
Il
Onshore Postal Code
62824
Onshore City Name
Not Within A Municipality
Onshore County Name
Clay
Designated Location
Milepost/valve Station
Designated Name
Mp 0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Weld, Including Heat-Affected Zone
Weld Subtype
Fillet Weld
Installation Year
2017
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
250
Est Cost Prop Damage
7000
Est Cost Emergency
17000
Est Cost Environmental
0
Est Cost Other
0
Prpty
24250
Accident Psig
590
Mop Psig
748
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Field Exam Ind
Yes
Metallurgical Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Fatigue Vibr Related
Yes
Failure Subtype
Mechanical Vibration
Additional Crack Ind
Yes
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2017
Hydrtst Most Rcnt Pressure
1865
Direct Asmnt Conducted
No
Non Destructive Exam Ind
Yes
Exm Dry Mgnt Partcl Rcnt Year
2017
Exm Dry Mgnt Partcl Rcnt Ind
Yes
Preparer Name
B**** C*****
Preparer Title
Manager Of Pipeline Integrity
Preparer Email
B***********@c**********.com
Preparer Telephone
8128388555
Prepared Date
2019-10-11 00:00:00
Authorizer Name
A** T*****
Authorizer Telephone
8128388152
Authorizer Title
Manager Of Crude Gathering And Transportation
Authorizer Email
A*********@c**********.com
Narrative
At approximately 05:20 am cst on september 1 the gauger came to clay city station to take inventory. He noticed oil spraying from around the pump area. He immediately notified the control room. The operations supervisor was in the control room with the controller. The gauger relayed that the leak was coming from a crack in a weld on a 2" branched fitting and approximate amount of lost oil to the controller and operations supervisor. The control room shut in the tank 421 outlet mov, 421-v2, and downstream launcher by-pass mov 03-tbv to isolate the leak and slow the leak. The operations supervisor then notified the maintenance manager and maintenance supervisor of the incident and what resources would be required. Resources arrived at approximately 06:30 am to begin response activities. The leaking section was replaced and the pipeline started back up later that evening. Clean-up activities continued the next 2 days until all oil had been recovered. The failed fitting was sent to a materials testing lab for failure analysis.
| Report Received Date | 2019-09-27 00:00:00 |
|---|---|
| Iyear | 2019 |
| Report Number | 20190302 |
| Supplemental Number | 32803 |
| Report Type | Supplemental Final |
| Operator Id | 26049 PHMSA Enforcement |
| Name | Countrymark Refining And Logistics, Llc |
| Operator Street Address | 225 S.e. St. , Suite 44 |
| Operator City Name | Indianapolis |
| Operator State Abbreviation | IN |
| Operator Postal Code | 46202 |
| Local Datetime | 2019-08-31 23:00:00 |
| Location Latitude | 38.66464 Google Maps OpenStreetMap |
| Location Longitude | -88.32363 Google Maps OpenStreetMap |
| Commodity Released Type | Crude Oil |
| Unintentional Release Bbls | 30 |
| Recovered Bbls | 30 |
| Fatality Ind | No |
| Fatal | 0 |
| Injury Ind | No |
| Injure | 0 |
| Accident Identifier | Local Operating Personnel, Including Contractors |
| Operator Type | Operator Employee |
| Incident Identified Datetime | 2019-09-01 05:20:00 |
| System Part Involved | Onshore Pump/meter Station Equipment And Piping |
| On Off Shore | Onshore |
| Shutdown Due Accident Ind | No |
| Shutdown Explain | Pipeline Was Already Shutdown When The Accident Was Identified |
| On Site Datetime | 2019-09-01 06:30:00 |
| Nrc Rpt Num | Nrc Notification Not Required NRC Report How to search |
| Ignite Ind | No |
| Explode Ind | No |
| Num Pub Evacuated | 0 |
| Pipe Fac Name | Clay City Station |
| Segment Name | Clay City Pump Station |
| Onshore State Abbreviation | Il |
| Onshore Postal Code | 62824 |
| Onshore City Name | Not Within A Municipality |
| Onshore County Name | Clay |
| Designated Location | Milepost/valve Station |
| Designated Name | Mp 0 |
| Federal | No |
| Location Type | Totally Contained On Operator-Controlled Property |
| Incident Area Type | Aboveground |
| Incident Area Subtype | Typical Aboveground Facility Piping Or Appurtenance |
| Crossing | No |
| Pipe Facility Type | Interstate |
| Item Involved | Weld, Including Heat-Affected Zone |
| Weld Subtype | Fillet Weld |
| Installation Year | 2017 |
| Material Involved | Carbon Steel |
| Release Type | Leak |
| Leak Type | Crack |
| Wildlife Impact Ind | No |
| Soil Contamination | No |
| Long Term Assessment | No |
| Remediation Ind | No |
| Water Contam Ind | No |
| Could Be Hca | Yes |
| Commodity Reached Hca | Yes |
| Usa Drinking Ind | Yes |
| Usa Drinking Yes No | Yes |
| Est Cost Oper Paid | 0 |
| Est Cost Gas Released | 250 |
| Est Cost Prop Damage | 7000 |
| Est Cost Emergency | 17000 |
| Est Cost Environmental | 0 |
| Est Cost Other | 0 |
| Prpty | 24250 |
| Accident Psig | 590 |
| Mop Psig | 748 |
| Accident Pressure | Pressure Did Not Exceed Mop |
| Pressure Restriction Ind | No |
| Pipeline Function | > 20% Smys Regulated Transmission |
| Scada In Place Ind | Yes |
| Scada Operating Ind | Yes |
| Scada Functional Ind | Yes |
| Scada Detection Ind | No |
| Scada Conf Ind | No |
| Cpm In Place Ind | No |
| Investigation Status | Yes, specify investigation result(s): (select all that apply) |
| Invest Schedule Ind | Yes |
| Invest No Control Room Ind | Yes |
| Invest No Controller Ind | Yes |
| Employee Drug Test Ind | No |
| Contractor Drug Test Ind | No |
| Cause | Material Failure Of Pipe Or Weld |
| Cause Details | Design-, Construction-, Installation-, Or Fabrication-Related |
| Field Exam Ind | Yes |
| Metallurgical Ind | Yes |
| Failure Type | Design-, Construction-, Installation-, Or Fabrication-Related |
| Fatigue Vibr Related | Yes |
| Failure Subtype | Mechanical Vibration |
| Additional Crack Ind | Yes |
| Collected Data Ind | No |
| Has Hydrtst Conduc Before Ind | Yes |
| Hydrtst Most Rcnt Year | 2017 |
| Hydrtst Most Rcnt Pressure | 1865 |
| Direct Asmnt Conducted | No |
| Non Destructive Exam Ind | Yes |
| Exm Dry Mgnt Partcl Rcnt Year | 2017 |
| Exm Dry Mgnt Partcl Rcnt Ind | Yes |
| Preparer Name | B**** C***** |
| Preparer Title | Manager Of Pipeline Integrity |
| Preparer Email | B***********@c**********.com |
| Preparer Telephone | 8128388555 |
| Prepared Date | 2019-10-11 00:00:00 |
| Authorizer Name | A** T***** |
| Authorizer Telephone | 8128388152 |
| Authorizer Title | Manager Of Crude Gathering And Transportation |
| Authorizer Email | A*********@c**********.com |
| Narrative | At approximately 05:20 am cst on september 1 the gauger came to clay city station to take inventory. He noticed oil spraying from around the pump area. He immediately notified the control room. The operations supervisor was in the control room with the controller. The gauger relayed that the leak was coming from a crack in a weld on a 2" branched fitting and approximate amount of lost oil to the controller and operations supervisor. The control room shut in the tank 421 outlet mov, 421-v2, and downstream launcher by-pass mov 03-tbv to isolate the leak and slow the leak. The operations supervisor then notified the maintenance manager and maintenance supervisor of the incident and what resources would be required. Resources arrived at approximately 06:30 am to begin response activities. The leaking section was replaced and the pipeline started back up later that evening. Clean-up activities continued the next 2 days until all oil had been recovered. The failed fitting was sent to a materials testing lab for failure analysis. |
External Resources
PHMSA pipeline safety insights.
Product
Features
Company
All rights reserved. Copyright © by ClearPHMSA