HL incident on 2019-08-24 — TX

Operator
Nustar Logistics, L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$326,260
Incident datetime
2019-08-24 16:45
Report number
Location
TX
Narrative
During a weekend aerial patrol by a third-party pipeline company, a crude oil leak was discovered at nustar's dixon terminal, north of borger, texas. Upon investigation, the leak was discovered originating from underneath nustar's tank d3. The crude oil in tank d3 was evacuated. The leak originated at a through-plate corrosion feature on the tank floor. A section of the floor containing the feature has been removed for examination. Update - the cause of failure was microbiologically induced corrosion, and a failure of the tank's internal liner contributed to the corrosion at the location of the leak.
Detailed record list
Report Received Date
2019-09-20 00:00:00
Iyear
2019
Report Number
20190296
Supplemental Number
33047
Report Type
Supplemental Final
Operator Id
Name
Nustar Logistics, L.p.
Operator Street Address
8111 Westchester Drive
Operator City Name
Dallas
Operator State Abbreviation
TX
Operator Postal Code
75225
Local Datetime
2019-08-24 14:41:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
24.69
Recovered Bbls
18.45
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Third Party Aerial Patrol
Incident Identified Datetime
2019-08-24 16:45:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2019-08-24 15:04:00
Restart Datetime
2019-08-24 16:50:00
On Site Datetime
2019-08-24 16:45:00
Nrc Rpt Datetime
2019-08-24 18:02:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
17p Borger-Mckee Pipeline System
Segment Name
Dixon Terminal
Onshore State Abbreviation
Tx
Onshore Postal Code
79007
Onshore City Name
Not Within A Municipality
Onshore County Name
Hutchinson
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Tank/vessel
Tank Vessel Subtype
Single Bottom System
Tank Type
Atmospheric
Api Std Out Of Service Year
2014
Api Std In Service Year
2014
Installation Year
1989
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
1366
Est Cost Prop Damage
326260
Est Cost Emergency
28174
Est Cost Environmental
30920
Est Cost Other
4337
Est Cost Other Details
Metallurgical Analysis
Prpty
391057
Accident Psig
12.2
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Neither control room nor control room issues contributed to the accident.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Metallurgical Basis Ind
Yes
Int Other Loc Ind
Yes
Corrosion Location Details
Internal Surface Of Tank Floor
Corrosion Inhibitors
Yes
Corrosion Lining
Yes
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Preparer Name
R****** P****
Preparer Title
Pipeline Safety Supervisor
Preparer Email
R************@n***********.com
Preparer Telephone
3612499417
Preparer Fax
2109187117
Prepared Date
2019-12-10 00:00:00
Authorizer Name
J**** R********
Authorizer Telephone
8063711304
Authorizer Title
General Manager
Authorizer Email
J**************@n***********.com
Narrative
During a weekend aerial patrol by a third-party pipeline company, a crude oil leak was discovered at nustar's dixon terminal, north of borger, texas. Upon investigation, the leak was discovered originating from underneath nustar's tank d3. The crude oil in tank d3 was evacuated. The leak originated at a through-plate corrosion feature on the tank floor. A section of the floor containing the feature has been removed for examination. Update - the cause of failure was microbiologically induced corrosion, and a failure of the tank's internal liner contributed to the corrosion at the location of the leak.
Report Received Date 2019-09-20 00:00:00
Iyear 2019
Report Number 20190296
Supplemental Number 33047
Report Type Supplemental Final
Operator Id 31454 PHMSA Enforcement
Name Nustar Logistics, L.p.
Operator Street Address 8111 Westchester Drive
Operator City Name Dallas
Operator State Abbreviation TX
Operator Postal Code 75225
Local Datetime 2019-08-24 14:41:00
Location Latitude 35.68876 Google Maps OpenStreetMap
Location Longitude -101.34716 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 24.69
Recovered Bbls 18.45
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Third Party Aerial Patrol
Incident Identified Datetime 2019-08-24 16:45:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2019-08-24 15:04:00
Restart Datetime 2019-08-24 16:50:00
On Site Datetime 2019-08-24 16:45:00
Nrc Rpt Datetime 2019-08-24 18:02:00
Nrc Rpt Num 1256279 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name 17p Borger-Mckee Pipeline System
Segment Name Dixon Terminal
Onshore State Abbreviation Tx
Onshore Postal Code 79007
Onshore City Name Not Within A Municipality
Onshore County Name Hutchinson
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Intrastate
Item Involved Tank/vessel
Tank Vessel Subtype Single Bottom System
Tank Type Atmospheric
Api Std Out Of Service Year 2014
Api Std In Service Year 2014
Installation Year 1989
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 1366
Est Cost Prop Damage 326260
Est Cost Emergency 28174
Est Cost Environmental 30920
Est Cost Other 4337
Est Cost Other Details Metallurgical Analysis
Prpty 391057
Accident Psig 12.2
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Neither control room nor control room issues contributed to the accident.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Metallurgical Basis Ind Yes
Int Other Loc Ind Yes
Corrosion Location Details Internal Surface Of Tank Floor
Corrosion Inhibitors Yes
Corrosion Lining Yes
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Preparer Name R****** P****
Preparer Title Pipeline Safety Supervisor
Preparer Email R************@n***********.com
Preparer Telephone 3612499417
Preparer Fax 2109187117
Prepared Date 2019-12-10 00:00:00
Authorizer Name J**** R********
Authorizer Telephone 8063711304
Authorizer Title General Manager
Authorizer Email J**************@n***********.com
Narrative During a weekend aerial patrol by a third-party pipeline company, a crude oil leak was discovered at nustar's dixon terminal, north of borger, texas. Upon investigation, the leak was discovered originating from underneath nustar's tank d3. The crude oil in tank d3 was evacuated. The leak originated at a through-plate corrosion feature on the tank floor. A section of the floor containing the feature has been removed for examination. Update - the cause of failure was microbiologically induced corrosion, and a failure of the tank's internal liner contributed to the corrosion at the location of the leak.

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