HL incident on 2019-08-07 — OK

Operator
Oneok Ngl Pipeline, Llc
Cause
Incorrect Operation
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$100
Incident datetime
2019-08-07 06:00
Report number
Location
OK
Narrative
On 8/7/19, the 101 main filter vessel began leaking from the seal area. The operator noticed a vapor cloud around the vessel and pipeline control was called to shut down the pipeline. Once the release stopped, the vessel was manually blocked in and blown down. A contractor was called to the site to assist maintenance personnel with inspection of the gasket and to re-torque flange bolts. An estimated 3.5 bbls of propane were released to atmosphere. The vapor cloud did not leave the property boundaries. Update: 9/13/19 after completing the investigation of this incident, several changes have been implemented to help prevent this incident from occurring again. The current torque procedures have been updated to include a new flange bolt tightening sequence. This sequence has also been placed on signs at each individual filter vessel. New flange bolts have been installed on the vessel, and new gaskets have been ordered after determining shelf life of these gaskets are 2 to 3 years. Oneok personnel and the contractor used for this task have been retrained on the new flange bolt tightening procedure. Updated by: brent theede compliance specialist oneok, inc.
Detailed record list
Report Received Date
2019-08-26 00:00:00
Iyear
2019
Report Number
20190267
Supplemental Number
32700
Report Type
Supplemental Final
Operator Id
Name
Oneok Ngl Pipeline, Llc
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2019-08-07 05:58:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
3.5
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2019-08-07 06:00:00
System Part Involved
Onshore Equipment And Piping Associated With Belowground Storage
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2019-08-07 06:02:00
Restart Datetime
2019-08-07 14:25:00
On Site Datetime
2019-08-07 06:07:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Oneok - Des Moines Storage Field
Segment Name
Bushton To Plattsmouth Ps To Des Moines (#11101)
Onshore State Abbreviation
Ia
Onshore Postal Code
50327
Onshore City Name
Pleasant Hill
Onshore County Name
Polk
Designated Location
Survey Station No.
Designated Name
825
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Other
Item Involved Details
Filter Vessel Seal
Installation Year
Unknown
Material Involved
Material Other Than Carbon Steel
Material Details
Gasket
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
52
Est Cost Prop Damage
100
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
152
Accident Psig
845
Mop Psig
1260
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
No controller actions had taken place prior to the accident.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Equipment Not Installed Properly
Operation Type
Equipment Not Installed Properly
Related Inadequate Proc Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
No, But They Were Performing The Task(S) Under The Direction And Observation Of A Qualified Individual
Preparer Name
B**** T*****
Preparer Title
Regulatory Compliance Specialist
Preparer Email
B***********@o****.com
Preparer Telephone
6208203047
Prepared Date
2019-09-13 00:00:00
Authorizer Name
B**** T*****
Authorizer Telephone
6208203047
Authorizer Title
Regulatory Compliance Specialist
Authorizer Email
B***********@o****.com
Narrative
On 8/7/19, the 101 main filter vessel began leaking from the seal area. The operator noticed a vapor cloud around the vessel and pipeline control was called to shut down the pipeline. Once the release stopped, the vessel was manually blocked in and blown down. A contractor was called to the site to assist maintenance personnel with inspection of the gasket and to re-torque flange bolts. An estimated 3.5 bbls of propane were released to atmosphere. The vapor cloud did not leave the property boundaries. Update: 9/13/19 after completing the investigation of this incident, several changes have been implemented to help prevent this incident from occurring again. The current torque procedures have been updated to include a new flange bolt tightening sequence. This sequence has also been placed on signs at each individual filter vessel. New flange bolts have been installed on the vessel, and new gaskets have been ordered after determining shelf life of these gaskets are 2 to 3 years. Oneok personnel and the contractor used for this task have been retrained on the new flange bolt tightening procedure. Updated by: brent theede compliance specialist oneok, inc.
Report Received Date 2019-08-26 00:00:00
Iyear 2019
Report Number 20190267
Supplemental Number 32700
Report Type Supplemental Final
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline, Llc
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2019-08-07 05:58:00
Location Latitude 41.5653566 Google Maps OpenStreetMap
Location Longitude -93.5258567 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 3.5
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2019-08-07 06:00:00
System Part Involved Onshore Equipment And Piping Associated With Belowground Storage
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2019-08-07 06:02:00
Restart Datetime 2019-08-07 14:25:00
On Site Datetime 2019-08-07 06:07:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Oneok - Des Moines Storage Field
Segment Name Bushton To Plattsmouth Ps To Des Moines (#11101)
Onshore State Abbreviation Ia
Onshore Postal Code 50327
Onshore City Name Pleasant Hill
Onshore County Name Polk
Designated Location Survey Station No.
Designated Name 825
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Other
Item Involved Details Filter Vessel Seal
Installation Year Unknown
Material Involved Material Other Than Carbon Steel
Material Details Gasket
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 52
Est Cost Prop Damage 100
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 152
Accident Psig 845
Mop Psig 1260
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details No controller actions had taken place prior to the accident.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Equipment Not Installed Properly
Operation Type Equipment Not Installed Properly
Related Inadequate Proc Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals No, But They Were Performing The Task(S) Under The Direction And Observation Of A Qualified Individual
Preparer Name B**** T*****
Preparer Title Regulatory Compliance Specialist
Preparer Email B***********@o****.com
Preparer Telephone 6208203047
Prepared Date 2019-09-13 00:00:00
Authorizer Name B**** T*****
Authorizer Telephone 6208203047
Authorizer Title Regulatory Compliance Specialist
Authorizer Email B***********@o****.com
Narrative On 8/7/19, the 101 main filter vessel began leaking from the seal area. The operator noticed a vapor cloud around the vessel and pipeline control was called to shut down the pipeline. Once the release stopped, the vessel was manually blocked in and blown down. A contractor was called to the site to assist maintenance personnel with inspection of the gasket and to re-torque flange bolts. An estimated 3.5 bbls of propane were released to atmosphere. The vapor cloud did not leave the property boundaries. Update: 9/13/19 after completing the investigation of this incident, several changes have been implemented to help prevent this incident from occurring again. The current torque procedures have been updated to include a new flange bolt tightening sequence. This sequence has also been placed on signs at each individual filter vessel. New flange bolts have been installed on the vessel, and new gaskets have been ordered after determining shelf life of these gaskets are 2 to 3 years. Oneok personnel and the contractor used for this task have been retrained on the new flange bolt tightening procedure. Updated by: brent theede compliance specialist oneok, inc.

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