HL incident on 2019-07-23 — TX

Operator
Phillips 66 Pipeline Llc
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$1,900,000
Incident datetime
2019-07-23 13:00
Report number
Location
TX
Narrative
During routine operator rounds, a operator employee noticed a small area of stained soil near tank 1502. Upon further investigation and testing, it was determined to be product from tank. Product was pumped out of the tank, tank cleaned and taken out of service, inspection activities are ongoing. Tank inspection and investigation is ongoing. Acfm of all floor welds: a crack in a floor to repad weld around the 36" bottom suction/fill nozzle was found. Supplemental report update 11/1/19. Leak confirmed due to weld stress resulting in a cracked fillet weld in the tank floor to bottom nozzle lap patch cause updated as per PHMSA aid comments. G6 - equipment failure. Full tank bottom will be replaced in lieu of repair. - updated costs to include tank bottom replacement. Expected tank return to service is 3/1/2020. Supplemental update - final 2/21/20 tank returned to service 2/14/20, updated final costs.
Detailed record list
Report Received Date
2019-08-20 00:00:00
Iyear
2019
Report Number
20190261
Supplemental Number
33394
Report Type
Supplemental Final
Operator Id
Name
Phillips 66 Pipeline Llc
Operator Street Address
2331 Citywest Blvd
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Local Datetime
2019-07-23 13:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
0.56
Recovered Bbls
0.56
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2019-07-23 13:00:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2019-07-23 13:00:00
Restart Datetime
2020-02-14 13:00:00
On Site Datetime
2019-07-23 13:15:00
Nrc Rpt Datetime
2019-07-23 15:55:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Pasadena Terminal
Segment Name
Tank 1502
Onshore State Abbreviation
Tx
Onshore Postal Code
77506
Onshore City Name
Pasadena
Onshore County Name
Harris
Designated Location
Survey Station No.
Designated Name
Terminal Tank
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Tank Vessel Subtype
Single Bottom System
Tank Type
Atmospheric
Installation Year
1963
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
50
Est Cost Prop Damage
1900000
Est Cost Emergency
135000
Est Cost Environmental
0
Est Cost Other
0
Est Cost Other Details
Costs For Initial Responsive And Full Tank Floor Replacement.
Prpty
2035050
Accident Psig
0
Mop Psig
0
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Additional Other Ind
Yes
Eq Additional Other Details
Weld Stress Crack
Preparer Name
J*** S*****
Preparer Title
Dot Coordinator
Preparer Email
J************@p**.com
Preparer Telephone
832-765-1858
Prepared Date
2020-03-02 00:00:00
Authorizer Name
T*** F****
Authorizer Telephone
8327651632
Authorizer Title
Director Dot Compliance
Authorizer Email
T***********@p**.com
Narrative
During routine operator rounds, a operator employee noticed a small area of stained soil near tank 1502. Upon further investigation and testing, it was determined to be product from tank. Product was pumped out of the tank, tank cleaned and taken out of service, inspection activities are ongoing. Tank inspection and investigation is ongoing. Acfm of all floor welds: a crack in a floor to repad weld around the 36" bottom suction/fill nozzle was found. Supplemental report update 11/1/19. Leak confirmed due to weld stress resulting in a cracked fillet weld in the tank floor to bottom nozzle lap patch cause updated as per PHMSA aid comments. G6 - equipment failure. Full tank bottom will be replaced in lieu of repair. - updated costs to include tank bottom replacement. Expected tank return to service is 3/1/2020. Supplemental update - final 2/21/20 tank returned to service 2/14/20, updated final costs.
Report Received Date 2019-08-20 00:00:00
Iyear 2019
Report Number 20190261
Supplemental Number 33394
Report Type Supplemental Final
Operator Id 31684 PHMSA Enforcement
Name Phillips 66 Pipeline Llc
Operator Street Address 2331 Citywest Blvd
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Local Datetime 2019-07-23 13:00:00
Location Latitude 29.718375 Google Maps OpenStreetMap
Location Longitude -95.178355 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 0.56
Recovered Bbls 0.56
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2019-07-23 13:00:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2019-07-23 13:00:00
Restart Datetime 2020-02-14 13:00:00
On Site Datetime 2019-07-23 13:15:00
Nrc Rpt Datetime 2019-07-23 15:55:00
Nrc Rpt Num 1252949 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Pasadena Terminal
Segment Name Tank 1502
Onshore State Abbreviation Tx
Onshore Postal Code 77506
Onshore City Name Pasadena
Onshore County Name Harris
Designated Location Survey Station No.
Designated Name Terminal Tank
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Tank Vessel Subtype Single Bottom System
Tank Type Atmospheric
Installation Year 1963
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 50
Est Cost Prop Damage 1900000
Est Cost Emergency 135000
Est Cost Environmental 0
Est Cost Other 0
Est Cost Other Details Costs For Initial Responsive And Full Tank Floor Replacement.
Prpty 2035050
Accident Psig 0
Mop Psig 0
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Additional Other Ind Yes
Eq Additional Other Details Weld Stress Crack
Preparer Name J*** S*****
Preparer Title Dot Coordinator
Preparer Email J************@p**.com
Preparer Telephone 832-765-1858
Prepared Date 2020-03-02 00:00:00
Authorizer Name T*** F****
Authorizer Telephone 8327651632
Authorizer Title Director Dot Compliance
Authorizer Email T***********@p**.com
Narrative During routine operator rounds, a operator employee noticed a small area of stained soil near tank 1502. Upon further investigation and testing, it was determined to be product from tank. Product was pumped out of the tank, tank cleaned and taken out of service, inspection activities are ongoing. Tank inspection and investigation is ongoing. Acfm of all floor welds: a crack in a floor to repad weld around the 36" bottom suction/fill nozzle was found. Supplemental report update 11/1/19. Leak confirmed due to weld stress resulting in a cracked fillet weld in the tank floor to bottom nozzle lap patch cause updated as per PHMSA aid comments. G6 - equipment failure. Full tank bottom will be replaced in lieu of repair. - updated costs to include tank bottom replacement. Expected tank return to service is 3/1/2020. Supplemental update - final 2/21/20 tank returned to service 2/14/20, updated final costs.

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