HL incident on 2019-07-16 — NJ

Operator
Torrance Basin Pipeline Company Llc
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2019-07-16 10:40
Report number
Location
NJ
Narrative
On july 16, 2019, at approximately 10:40 hrs pst, while conducting routine cp survey inspections at 228th and nicolle street, torrance basin pipeline employees identified a hydrocarbon odor to which they investigated by checking surrounding areas and subsequently identified a crude oil release in the vault. Immediately, the employee uplined internal notifications to management and the pipeline control center to shut down the pipeline. In addition, the upstream and downstream valves were isolated further securing this segment of the pipeline. Spill calculation estimates based on the footprint of the vault are approximately 7.8 barrels of crude oil. All crude oil product was promptly recovered via vacuum truck and reinjected into the system at torrance meter station. Appropriate external notifications were made; at 11:40 hrs pst, cal oes was notified, control number 19-4536. At 11:54 hrs pst, cupa los angeles county was also notified. On july 26, 2019 tbp notified nrc due to potentially reaching $50,000 for repair and/or soil removal and disposal expenses, nrc report #1253299. On july 28, 2019, a 48-hr notification was made with no changes, nrc report #1253431. The source of the release was from a pinhole located on a deadleg lateral 4 inch pipeline. This 4 inch lateral connected to an active 10 inch mainline m-131. The pinhole was at the 4:00 o'clock position of the pipe upstream of the flange. Initially, a pressure containing clamp was placed over pinhole to stop the release. The final repair was removing the deadleg which took place on july 31, 2019. The cause of the pinhole is believed to be internal localized corrosion. Samples of the fluid and sediment have been collected and sent to the lab for testing. The results of these tests will be reported in a supplemental report to this 7000.1 report. __________________________________________________________________________________________________________________________ this narrative includes a correction to original narrative: ...Pinhole located on a 25' deadleg lateral 4 inch pipeline, g-29. Supplemental report updates: part g1 corrosion failure, question #7 - type of corrosion (changed from other/yes/undetermined until liquid and sediment lab results are received) to (corrosive commodity, water drop-out/acid, and microbiological) part h narrative description of accident- torrance basin pipeline (tbp) has received lab results from enhanceco for the fluid and sediment samples taken at the through-wall area. The evidence produced from the lab, for the sample taken at the pin hole, indicates the following characteristics; microbiological (presence of mic associated bacteria), water drop-out/acid (low ph-acidic) and corrosive commodity (low ph-acidic). The corrosion appears to have started from the crude sitting in an existing corrosion cell between the 3:00 and 9:00 positions for an extended period of time. The absence of flow, cleaning pigs, and chemical inhibition on this deadleg lateral line may have contributed to the continuation of corrosion until the through-wall penetration occurred. Shortly after the release, this deadleg was removed; however, additional actions to be taken by tbp include: ensuring the mainline is inhibited per design; ensuring the line does not shut down for excessive periods; running a cleaning pig program, and removing any other unnecessary deadlegs. This concludes the findings and investigation for this incident.
Detailed record list
Report Received Date
2019-08-16 00:00:00
Iyear
2019
Report Number
20190260
Supplemental Number
33071
Report Type
Supplemental Final
Operator Id
Name
Torrance Basin Pipeline Company Llc
Operator Street Address
One Sylvan Way Second Floor
Operator City Name
Parsippany
Operator State Abbreviation
NJ
Operator Postal Code
07054
Local Datetime
2019-07-16 10:40:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
7.8
Recovered Bbls
7.8
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2019-07-16 10:40:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2019-07-16 10:40:00
Restart Datetime
2019-08-07 14:00:00
On Site Datetime
2019-07-16 10:40:00
Nrc Rpt Datetime
2019-07-26 15:15:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
M-131
Segment Name
G-29 Lateral
Onshore State Abbreviation
Ca
Onshore Postal Code
90745
Onshore City Name
Carson
Onshore County Name
Los Angeles
Designated Location
Milepost/valve Station
Designated Name
Mp 4.12
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Transition Area
Incident Area Subtype
Other
Incident Area Details
Vault
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
4
Pipe Wall Thickness
0.188
Pipe Smys
Unknown
Pipe Specification
X42
Pipe Seam Type
Erw � Unknown Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1967
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
0
Est Cost Emergency
45000
Est Cost Environmental
0
Est Cost Other
120000
Est Cost Other Details
Contractor Labor Costs And Soil Sampling Costs.
Prpty
165000
Accident Psig
219
Mop Psig
554
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
23426
Internal Inspection Ind
No
Other Inspection Ind
Yes
Internal Inspection Details
Deadleg Lateral Line Which Tees Off From A Mainline Operating Pipeline.
Operation Complications Ind
Yes
Other Complications Ind
Yes
Inspect Comp Details
Deadleg Lateral; Tees Off From Main P/l.
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Other
Int Visual Exam Details
Isolated
Int Corrosive Commodity Ind
Yes
Int Water Acid Ind
Yes
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Other Basis Ind
Yes
Int Corrosion Basis Details
Liquid And Sediment Lab Testing
Int Other Loc Ind
Yes
Corrosion Location Details
4:00 Near Girth Weld
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2016
Hydrtst Most Rcnt Pressure
1011
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
A****** G*****
Preparer Title
Regulatory Advisor
Preparer Email
A*************@p********.com
Preparer Telephone
3102121764
Prepared Date
2019-12-13 00:00:00
Authorizer Name
T***** M*****
Authorizer Telephone
2816024224
Authorizer Title
Director Regulatory Compliance
Authorizer Email
T************@p********.com
Narrative
On july 16, 2019, at approximately 10:40 hrs pst, while conducting routine cp survey inspections at 228th and nicolle street, torrance basin pipeline employees identified a hydrocarbon odor to which they investigated by checking surrounding areas and subsequently identified a crude oil release in the vault. Immediately, the employee uplined internal notifications to management and the pipeline control center to shut down the pipeline. In addition, the upstream and downstream valves were isolated further securing this segment of the pipeline. Spill calculation estimates based on the footprint of the vault are approximately 7.8 barrels of crude oil. All crude oil product was promptly recovered via vacuum truck and reinjected into the system at torrance meter station. Appropriate external notifications were made; at 11:40 hrs pst, cal oes was notified, control number 19-4536. At 11:54 hrs pst, cupa los angeles county was also notified. On july 26, 2019 tbp notified nrc due to potentially reaching $50,000 for repair and/or soil removal and disposal expenses, nrc report #1253299. On july 28, 2019, a 48-hr notification was made with no changes, nrc report #1253431. The source of the release was from a pinhole located on a deadleg lateral 4 inch pipeline. This 4 inch lateral connected to an active 10 inch mainline m-131. The pinhole was at the 4:00 o'clock position of the pipe upstream of the flange. Initially, a pressure containing clamp was placed over pinhole to stop the release. The final repair was removing the deadleg which took place on july 31, 2019. The cause of the pinhole is believed to be internal localized corrosion. Samples of the fluid and sediment have been collected and sent to the lab for testing. The results of these tests will be reported in a supplemental report to this 7000.1 report. __________________________________________________________________________________________________________________________ this narrative includes a correction to original narrative: ...Pinhole located on a 25' deadleg lateral 4 inch pipeline, g-29. Supplemental report updates: part g1 corrosion failure, question #7 - type of corrosion (changed from other/yes/undetermined until liquid and sediment lab results are received) to (corrosive commodity, water drop-out/acid, and microbiological) part h narrative description of accident- torrance basin pipeline (tbp) has received lab results from enhanceco for the fluid and sediment samples taken at the through-wall area. The evidence produced from the lab, for the sample taken at the pin hole, indicates the following characteristics; microbiological (presence of mic associated bacteria), water drop-out/acid (low ph-acidic) and corrosive commodity (low ph-acidic). The corrosion appears to have started from the crude sitting in an existing corrosion cell between the 3:00 and 9:00 positions for an extended period of time. The absence of flow, cleaning pigs, and chemical inhibition on this deadleg lateral line may have contributed to the continuation of corrosion until the through-wall penetration occurred. Shortly after the release, this deadleg was removed; however, additional actions to be taken by tbp include: ensuring the mainline is inhibited per design; ensuring the line does not shut down for excessive periods; running a cleaning pig program, and removing any other unnecessary deadlegs. This concludes the findings and investigation for this incident.
Report Received Date 2019-08-16 00:00:00
Iyear 2019
Report Number 20190260
Supplemental Number 33071
Report Type Supplemental Final
Operator Id 39532 PHMSA Enforcement
Name Torrance Basin Pipeline Company Llc
Operator Street Address One Sylvan Way Second Floor
Operator City Name Parsippany
Operator State Abbreviation NJ
Operator Postal Code 07054
Local Datetime 2019-07-16 10:40:00
Location Latitude 33.818819 Google Maps OpenStreetMap
Location Longitude -118.281047 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 7.8
Recovered Bbls 7.8
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2019-07-16 10:40:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2019-07-16 10:40:00
Restart Datetime 2019-08-07 14:00:00
On Site Datetime 2019-07-16 10:40:00
Nrc Rpt Datetime 2019-07-26 15:15:00
Nrc Rpt Num 1253299 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name M-131
Segment Name G-29 Lateral
Onshore State Abbreviation Ca
Onshore Postal Code 90745
Onshore City Name Carson
Onshore County Name Los Angeles
Designated Location Milepost/valve Station
Designated Name Mp 4.12
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Transition Area
Incident Area Subtype Other
Incident Area Details Vault
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 4
Pipe Wall Thickness 0.188
Pipe Smys Unknown
Pipe Specification X42
Pipe Seam Type Erw � Unknown Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1967
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 0
Est Cost Emergency 45000
Est Cost Environmental 0
Est Cost Other 120000
Est Cost Other Details Contractor Labor Costs And Soil Sampling Costs.
Prpty 165000
Accident Psig 219
Mop Psig 554
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 23426
Internal Inspection Ind No
Other Inspection Ind Yes
Internal Inspection Details Deadleg Lateral Line Which Tees Off From A Mainline Operating Pipeline.
Operation Complications Ind Yes
Other Complications Ind Yes
Inspect Comp Details Deadleg Lateral; Tees Off From Main P/l.
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Other
Int Visual Exam Details Isolated
Int Corrosive Commodity Ind Yes
Int Water Acid Ind Yes
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Other Basis Ind Yes
Int Corrosion Basis Details Liquid And Sediment Lab Testing
Int Other Loc Ind Yes
Corrosion Location Details 4:00 Near Girth Weld
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Collected Data Ind No
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2016
Hydrtst Most Rcnt Pressure 1011
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name A****** G*****
Preparer Title Regulatory Advisor
Preparer Email A*************@p********.com
Preparer Telephone 3102121764
Prepared Date 2019-12-13 00:00:00
Authorizer Name T***** M*****
Authorizer Telephone 2816024224
Authorizer Title Director Regulatory Compliance
Authorizer Email T************@p********.com
Narrative On july 16, 2019, at approximately 10:40 hrs pst, while conducting routine cp survey inspections at 228th and nicolle street, torrance basin pipeline employees identified a hydrocarbon odor to which they investigated by checking surrounding areas and subsequently identified a crude oil release in the vault. Immediately, the employee uplined internal notifications to management and the pipeline control center to shut down the pipeline. In addition, the upstream and downstream valves were isolated further securing this segment of the pipeline. Spill calculation estimates based on the footprint of the vault are approximately 7.8 barrels of crude oil. All crude oil product was promptly recovered via vacuum truck and reinjected into the system at torrance meter station. Appropriate external notifications were made; at 11:40 hrs pst, cal oes was notified, control number 19-4536. At 11:54 hrs pst, cupa los angeles county was also notified. On july 26, 2019 tbp notified nrc due to potentially reaching $50,000 for repair and/or soil removal and disposal expenses, nrc report #1253299. On july 28, 2019, a 48-hr notification was made with no changes, nrc report #1253431. The source of the release was from a pinhole located on a deadleg lateral 4 inch pipeline. This 4 inch lateral connected to an active 10 inch mainline m-131. The pinhole was at the 4:00 o'clock position of the pipe upstream of the flange. Initially, a pressure containing clamp was placed over pinhole to stop the release. The final repair was removing the deadleg which took place on july 31, 2019. The cause of the pinhole is believed to be internal localized corrosion. Samples of the fluid and sediment have been collected and sent to the lab for testing. The results of these tests will be reported in a supplemental report to this 7000.1 report. __________________________________________________________________________________________________________________________ this narrative includes a correction to original narrative: ...Pinhole located on a 25' deadleg lateral 4 inch pipeline, g-29. Supplemental report updates: part g1 corrosion failure, question #7 - type of corrosion (changed from other/yes/undetermined until liquid and sediment lab results are received) to (corrosive commodity, water drop-out/acid, and microbiological) part h narrative description of accident- torrance basin pipeline (tbp) has received lab results from enhanceco for the fluid and sediment samples taken at the through-wall area. The evidence produced from the lab, for the sample taken at the pin hole, indicates the following characteristics; microbiological (presence of mic associated bacteria), water drop-out/acid (low ph-acidic) and corrosive commodity (low ph-acidic). The corrosion appears to have started from the crude sitting in an existing corrosion cell between the 3:00 and 9:00 positions for an extended period of time. The absence of flow, cleaning pigs, and chemical inhibition on this deadleg lateral line may have contributed to the continuation of corrosion until the through-wall penetration occurred. Shortly after the release, this deadleg was removed; however, additional actions to be taken by tbp include: ensuring the mainline is inhibited per design; ensuring the line does not shut down for excessive periods; running a cleaning pig program, and removing any other unnecessary deadlegs. This concludes the findings and investigation for this incident.

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