HL incident on 2019-07-16 — TX

Operator
Sunoco Partners Marketing & Terminals Lp
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$6,500
Incident datetime
2019-07-16 22:15
Report number
Location
TX
Narrative
At approximately 22:15 on 7/16/19 a release was identified by operating personnel at the texoma manifold sump. While making an inbound delivery switch to tank 1533 the facility line shut down due to overpressure. Preceding the overpressure, valve t385 was given an open command by local control center and indicated an open status shortly after. With open path available the operator then closed off prior delivery line up to make the switch to tank 1533. The pressure relief valves on the line activated flow into the sump and the delivery shutdown. The rate of relief overwhelmed sump pump capacity and it overflowed releasing approximately 4 bbls of crude. Osro crews were dispatched to clean up free product and remove contaminated soil for onsite remediation. Investigation revealed that the valve stem on valve t385 had separated from the gate allowing the stem to move to an open position and trigger open position status in scada. The valve is awaiting replacement and line up has been configured as to bypass this valve in the interim period until replacement. Upon removal the valve will be inspected for determination of cause of stem separation. Supplemental report will be filed after investigation is complete. Supplemental information - the valve was replaced and the failed valve was examined for cause of stem separation from gate. It was determined by visual analysis that the separation between the valve stem and gate was due to metal fatigue.
Detailed record list
Report Received Date
2019-08-15 00:00:00
Iyear
2019
Report Number
20190255
Supplemental Number
32810
Report Type
Supplemental Final
Operator Id
Name
Sunoco Partners Marketing & Terminals Lp
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2019-07-16 22:15:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
4
Recovered Bbls
4
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2019-07-16 22:15:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2019-07-16 22:15:00
Restart Datetime
2019-07-17 00:40:00
On Site Datetime
2019-07-16 22:15:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Nederland Terminal
Segment Name
Texoma Manifold
Onshore State Abbreviation
Tx
Onshore Postal Code
77627
Onshore City Name
Nederland
Onshore County Name
Jefferson
Designated Location
Survey Station No.
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Sump
Installation Year
Unknown
Material Involved
Carbon Steel
Release Type
Overfill Or Overflow
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
200
Est Cost Prop Damage
6500
Est Cost Emergency
9600
Est Cost Environmental
2500
Est Cost Other
0
Prpty
18800
Accident Psig
316
Mop Psig
250
Accident Pressure
Pressure Exceeded 110% Of Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Other Equipment Failure
Eq Failure Type
Other Equipment Failure
Failure Details
Valve Stem Separated From Gate Causing Valve To Not Open Which Caused Overpressure, Relief Event And Overflow Of Sump.
Eq Additional Other Ind
Yes
Eq Additional Other Details
Metal Fatigue
Preparer Name
T*** N*******
Preparer Title
Sr. Manager - Dot Compliance
Preparer Email
T************@e*************.com
Preparer Telephone
713-989-7126
Preparer Fax
877-917-0448
Prepared Date
2019-10-14 00:00:00
Authorizer Name
T*** N*******
Authorizer Telephone
713-989-7126
Authorizer Title
Sr. Manager - Dot Compliance
Authorizer Email
T************@e*************.com
Narrative
At approximately 22:15 on 7/16/19 a release was identified by operating personnel at the texoma manifold sump. While making an inbound delivery switch to tank 1533 the facility line shut down due to overpressure. Preceding the overpressure, valve t385 was given an open command by local control center and indicated an open status shortly after. With open path available the operator then closed off prior delivery line up to make the switch to tank 1533. The pressure relief valves on the line activated flow into the sump and the delivery shutdown. The rate of relief overwhelmed sump pump capacity and it overflowed releasing approximately 4 bbls of crude. Osro crews were dispatched to clean up free product and remove contaminated soil for onsite remediation. Investigation revealed that the valve stem on valve t385 had separated from the gate allowing the stem to move to an open position and trigger open position status in scada. The valve is awaiting replacement and line up has been configured as to bypass this valve in the interim period until replacement. Upon removal the valve will be inspected for determination of cause of stem separation. Supplemental report will be filed after investigation is complete. Supplemental information - the valve was replaced and the failed valve was examined for cause of stem separation from gate. It was determined by visual analysis that the separation between the valve stem and gate was due to metal fatigue.
Report Received Date 2019-08-15 00:00:00
Iyear 2019
Report Number 20190255
Supplemental Number 32810
Report Type Supplemental Final
Operator Id 39706 PHMSA Enforcement
Name Sunoco Partners Marketing & Terminals Lp
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2019-07-16 22:15:00
Location Latitude 29.991667 Google Maps OpenStreetMap
Location Longitude -93.991388 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 4
Recovered Bbls 4
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2019-07-16 22:15:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2019-07-16 22:15:00
Restart Datetime 2019-07-17 00:40:00
On Site Datetime 2019-07-16 22:15:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Nederland Terminal
Segment Name Texoma Manifold
Onshore State Abbreviation Tx
Onshore Postal Code 77627
Onshore City Name Nederland
Onshore County Name Jefferson
Designated Location Survey Station No.
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Sump
Installation Year Unknown
Material Involved Carbon Steel
Release Type Overfill Or Overflow
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 200
Est Cost Prop Damage 6500
Est Cost Emergency 9600
Est Cost Environmental 2500
Est Cost Other 0
Prpty 18800
Accident Psig 316
Mop Psig 250
Accident Pressure Pressure Exceeded 110% Of Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Other Equipment Failure
Eq Failure Type Other Equipment Failure
Failure Details Valve Stem Separated From Gate Causing Valve To Not Open Which Caused Overpressure, Relief Event And Overflow Of Sump.
Eq Additional Other Ind Yes
Eq Additional Other Details Metal Fatigue
Preparer Name T*** N*******
Preparer Title Sr. Manager - Dot Compliance
Preparer Email T************@e*************.com
Preparer Telephone 713-989-7126
Preparer Fax 877-917-0448
Prepared Date 2019-10-14 00:00:00
Authorizer Name T*** N*******
Authorizer Telephone 713-989-7126
Authorizer Title Sr. Manager - Dot Compliance
Authorizer Email T************@e*************.com
Narrative At approximately 22:15 on 7/16/19 a release was identified by operating personnel at the texoma manifold sump. While making an inbound delivery switch to tank 1533 the facility line shut down due to overpressure. Preceding the overpressure, valve t385 was given an open command by local control center and indicated an open status shortly after. With open path available the operator then closed off prior delivery line up to make the switch to tank 1533. The pressure relief valves on the line activated flow into the sump and the delivery shutdown. The rate of relief overwhelmed sump pump capacity and it overflowed releasing approximately 4 bbls of crude. Osro crews were dispatched to clean up free product and remove contaminated soil for onsite remediation. Investigation revealed that the valve stem on valve t385 had separated from the gate allowing the stem to move to an open position and trigger open position status in scada. The valve is awaiting replacement and line up has been configured as to bypass this valve in the interim period until replacement. Upon removal the valve will be inspected for determination of cause of stem separation. Supplemental report will be filed after investigation is complete. Supplemental information - the valve was replaced and the failed valve was examined for cause of stem separation from gate. It was determined by visual analysis that the separation between the valve stem and gate was due to metal fatigue.

All rights reserved. Copyright © by ClearPHMSA