HL incident on 2019-07-10 — TX

Operator
Phillips 66 Pipeline Llc
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$188,934
Incident datetime
2019-07-10 19:04
Report number
Location
TX
Narrative
On july 10 at approximately 15:45 pm, the ok-01 mainline pump at wichita falls, tx shutdown on low suction. Initial scada information indicated a release that was confirmed by aerial patrol at 19:04. Pipeline was shutdown at 16:05 and isolated via mov's. Failed section was replaced and line was returned to service on 7-14-2019 at app. 20:30. Final failure cause to be determined by 3rd party metallurgical analysis. 2019-8-21 updated part "c" with length of seam split in inches instead of feet. Updated part "d" with updated cost information. Updated part "g" with cause information based on receipt of metallurgical analysis preliminary report on 8-14-2019. 2019-9-19 supplemental - updated gps coordinates per PHMSA request. 2019-10-9 supplemental/final report - updated part d, cost information. Finalized report based on receipt of metallurgical testing final report 9-20-2019. Updated part e with pressure at the failure location.
Detailed record list
Report Received Date
2019-08-06 00:00:00
Iyear
2019
Report Number
20190243
Supplemental Number
32832
Report Type
Supplemental Final
Operator Id
Name
Phillips 66 Pipeline Llc
Operator Street Address
2331 Citywest Blvd
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Local Datetime
2019-07-10 15:45:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
1100
Recovered Bbls
1100
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2019-07-10 19:04:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2019-07-10 16:05:00
Restart Datetime
2019-07-14 20:30:00
On Site Datetime
2019-07-10 20:30:00
Nrc Rpt Datetime
2019-07-10 17:57:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Automatic
Downstream Valve Type Ind
Automatic
Num Pub Evacuated
0
Pipe Fac Name
Ok-01
Segment Name
Wichita Falls To Red River Segment
Onshore State Abbreviation
Tx
Onshore Postal Code
76305
Onshore City Name
Not Within A Municipality
Onshore County Name
Clay
Designated Location
Milepost/valve Station
Designated Name
Mp 204.5
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
54
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
12
Pipe Wall Thickness
0.25
Pipe Smys
46000
Pipe Specification
Api 5l
Pipe Seam Type
Erw - Low Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1955
Manufactured Year
1955
Material Involved
Carbon Steel
Release Type
Rupture
Rupture Orient
Longitudinal
Rupture Width
1
Rupture Length
96
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
Yes
Surface Contam Ind
Yes
Amount Released
1072
Rel Water Name
N/a, Agricultural Farm Pond
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
20000
Est Cost Gas Released
1575
Est Cost Prop Damage
188934
Est Cost Emergency
682000
Est Cost Environmental
74082
Est Cost Other
0
Prpty
966591
Accident Psig
857
Mop Psig
1167
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
174240
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
Yes
Cpm Conf Ind
Yes
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest Incorrect Action Ind
Yes
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Selective Seam Corrosion Ind
Yes
Metallurgical Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
1955
Shielding Evident
Yes
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Cp Annual Survey Year
2019
Prior Damage
No
Collected Data Ind
Yes
Ultrasonic Ind
Yes
Ultrasonic Recent Year
2018
Other Recent Year
2016
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2004
Hydrtst Most Rcnt Pressure
1731
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
J*** B*********
Preparer Title
Dot Coordinator
Preparer Email
J****************@p**.com
Preparer Telephone
580-767-4206
Prepared Date
2019-10-16 00:00:00
Authorizer Name
T*** F****
Authorizer Telephone
832-765-1632
Authorizer Title
Director Of Regulatory Compliance
Authorizer Email
T***********@p**.com
Narrative
On july 10 at approximately 15:45 pm, the ok-01 mainline pump at wichita falls, tx shutdown on low suction. Initial scada information indicated a release that was confirmed by aerial patrol at 19:04. Pipeline was shutdown at 16:05 and isolated via mov's. Failed section was replaced and line was returned to service on 7-14-2019 at app. 20:30. Final failure cause to be determined by 3rd party metallurgical analysis. 2019-8-21 updated part "c" with length of seam split in inches instead of feet. Updated part "d" with updated cost information. Updated part "g" with cause information based on receipt of metallurgical analysis preliminary report on 8-14-2019. 2019-9-19 supplemental - updated gps coordinates per PHMSA request. 2019-10-9 supplemental/final report - updated part d, cost information. Finalized report based on receipt of metallurgical testing final report 9-20-2019. Updated part e with pressure at the failure location.
Report Received Date 2019-08-06 00:00:00
Iyear 2019
Report Number 20190243
Supplemental Number 32832
Report Type Supplemental Final
Operator Id 31684 PHMSA Enforcement
Name Phillips 66 Pipeline Llc
Operator Street Address 2331 Citywest Blvd
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Local Datetime 2019-07-10 15:45:00
Location Latitude 34.059655 Google Maps OpenStreetMap
Location Longitude -98.349303 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 1100
Recovered Bbls 1100
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2019-07-10 19:04:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2019-07-10 16:05:00
Restart Datetime 2019-07-14 20:30:00
On Site Datetime 2019-07-10 20:30:00
Nrc Rpt Datetime 2019-07-10 17:57:00
Nrc Rpt Num 1251569 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Automatic
Downstream Valve Type Ind Automatic
Num Pub Evacuated 0
Pipe Fac Name Ok-01
Segment Name Wichita Falls To Red River Segment
Onshore State Abbreviation Tx
Onshore Postal Code 76305
Onshore City Name Not Within A Municipality
Onshore County Name Clay
Designated Location Milepost/valve Station
Designated Name Mp 204.5
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 54
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 12
Pipe Wall Thickness 0.25
Pipe Smys 46000
Pipe Specification Api 5l
Pipe Seam Type Erw - Low Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1955
Manufactured Year 1955
Material Involved Carbon Steel
Release Type Rupture
Rupture Orient Longitudinal
Rupture Width 1
Rupture Length 96
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind Yes
Surface Contam Ind Yes
Amount Released 1072
Rel Water Name N/a, Agricultural Farm Pond
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 20000
Est Cost Gas Released 1575
Est Cost Prop Damage 188934
Est Cost Emergency 682000
Est Cost Environmental 74082
Est Cost Other 0
Prpty 966591
Accident Psig 857
Mop Psig 1167
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 174240
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind Yes
Cpm Conf Ind Yes
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest Incorrect Action Ind Yes
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Selective Seam Corrosion Ind Yes
Metallurgical Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 1955
Shielding Evident Yes
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Cp Annual Survey Year 2019
Prior Damage No
Collected Data Ind Yes
Ultrasonic Ind Yes
Ultrasonic Recent Year 2018
Other Recent Year 2016
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2004
Hydrtst Most Rcnt Pressure 1731
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name J*** B*********
Preparer Title Dot Coordinator
Preparer Email J****************@p**.com
Preparer Telephone 580-767-4206
Prepared Date 2019-10-16 00:00:00
Authorizer Name T*** F****
Authorizer Telephone 832-765-1632
Authorizer Title Director Of Regulatory Compliance
Authorizer Email T***********@p**.com
Narrative On july 10 at approximately 15:45 pm, the ok-01 mainline pump at wichita falls, tx shutdown on low suction. Initial scada information indicated a release that was confirmed by aerial patrol at 19:04. Pipeline was shutdown at 16:05 and isolated via mov's. Failed section was replaced and line was returned to service on 7-14-2019 at app. 20:30. Final failure cause to be determined by 3rd party metallurgical analysis. 2019-8-21 updated part "c" with length of seam split in inches instead of feet. Updated part "d" with updated cost information. Updated part "g" with cause information based on receipt of metallurgical analysis preliminary report on 8-14-2019. 2019-9-19 supplemental - updated gps coordinates per PHMSA request. 2019-10-9 supplemental/final report - updated part d, cost information. Finalized report based on receipt of metallurgical testing final report 9-20-2019. Updated part e with pressure at the failure location.

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