HL incident on 2019-07-01 — OK

Operator
Magellan Ammonia Pipeline, L.p.
Cause
Incorrect Operation
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$54,500
Incident datetime
2019-07-01 08:36
Report number
Location
OK
Narrative
At 8:36am on july 1, 2019, location operations personnel was notified by aerial patrol of an area of dead vegetation near mp 225.3 on the nh3 garner lateral 6" line segment. Field personnel were dispatched to the site to begin investigations. Operations control was notified and pipeline shutdown procedures were initiated. At the time of the event, the pipeline was not running. Investigative event procedures were implemented and additional resources responded to the site. Manual mainline isolation valves were closed to isolate the release segment. Heavy rains and lightning on july 1 and july 2 affected site conditions and the ability to safely excavate and perform emergency response activities. No vapor clouds or release to the air were detected. Air monitoring was conducted after the rain event and throughout the response and repair activities. Air monitor readings were zero with no detectable odor. The release location was fully excavated on july 3. The release originated from the fillet weld on the nut of a plidco repair sleeve that was installed in 2012. Apparently during the 2012 repair, the fillet weld around the nut was incomplete. The fillet welds were inspected during the 2012 repair with no findings noted. A weld repair was performed on the defective fillet weld to repair the release. The weld repair was mag particle tested and the line was returned to service. 48-hr nrc update: 1250879 7/3/2019 13:54 supplemental/final (10/29/2019): updated part a 9 and 11 volume released/recovered supplemental/final (12/19/2019): updated part g7
Detailed record list
Report Received Date
2019-07-30 00:00:00
Iyear
2019
Report Number
20190236
Supplemental Number
33110
Report Type
Supplemental Final
Operator Id
Name
Magellan Ammonia Pipeline, L.p.
Operator Street Address
One Williams Center, Otc-9 P.o. Box 22186
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74172
Local Datetime
2019-07-01 08:36:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Anhydrous Ammonia
Unintentional Release Bbls
7
Intentional Release Bbls
0
Recovered Bbls
7
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Air Patrol
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2019-07-01 08:36:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2019-07-01 11:28:00
Restart Datetime
2019-07-03 15:56:00
On Site Datetime
2019-07-01 10:54:00
Nrc Rpt Datetime
2019-07-01 11:54:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Garner Lateral
Segment Name
Line Id 510
Onshore State Abbreviation
Mn
Onshore Postal Code
56034
Onshore City Name
Not Within A Municipality
Onshore County Name
Blue Earth
Designated Location
Milepost/valve Station
Designated Name
225.3
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
36
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Repair Sleeve Or Clamp
Installation Year
2012
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Welded Nut On Plidco Sleeve
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
20000
Est Cost Gas Released
292
Est Cost Prop Damage
54500
Est Cost Emergency
90762
Est Cost Environmental
0
Est Cost Other
0
Prpty
165554
Accident Psig
262
Mop Psig
1152
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
47520
Internal Inspection Ind
Yes
Operation Complications Ind
Yes
Incompat Commod Ind
Yes
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Low rate release on a shut in line
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Equipment Not Installed Properly
Operation Type
Equipment Not Installed Properly
Related Other Ind
Yes
Operation Related Details
Incomplete Welding Around The Bolt Which Was Not Identified By Nde
Category Type
Other Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
S****** L******
Preparer Title
Ai Analyst
Preparer Email
S**************@m*********.com
Preparer Telephone
918-574-7327
Preparer Fax
918574-7376
Prepared Date
2019-12-19 00:00:00
Authorizer Name
S**** H******
Authorizer Telephone
918-574-7173
Authorizer Title
Supervisor Integrity Management
Authorizer Email
S************@m*********.com
Narrative
At 8:36am on july 1, 2019, location operations personnel was notified by aerial patrol of an area of dead vegetation near mp 225.3 on the nh3 garner lateral 6" line segment. Field personnel were dispatched to the site to begin investigations. Operations control was notified and pipeline shutdown procedures were initiated. At the time of the event, the pipeline was not running. Investigative event procedures were implemented and additional resources responded to the site. Manual mainline isolation valves were closed to isolate the release segment. Heavy rains and lightning on july 1 and july 2 affected site conditions and the ability to safely excavate and perform emergency response activities. No vapor clouds or release to the air were detected. Air monitoring was conducted after the rain event and throughout the response and repair activities. Air monitor readings were zero with no detectable odor. The release location was fully excavated on july 3. The release originated from the fillet weld on the nut of a plidco repair sleeve that was installed in 2012. Apparently during the 2012 repair, the fillet weld around the nut was incomplete. The fillet welds were inspected during the 2012 repair with no findings noted. A weld repair was performed on the defective fillet weld to repair the release. The weld repair was mag particle tested and the line was returned to service. 48-hr nrc update: 1250879 7/3/2019 13:54 supplemental/final (10/29/2019): updated part a 9 and 11 volume released/recovered supplemental/final (12/19/2019): updated part g7
Report Received Date 2019-07-30 00:00:00
Iyear 2019
Report Number 20190236
Supplemental Number 33110
Report Type Supplemental Final
Operator Id 12105 PHMSA Enforcement
Name Magellan Ammonia Pipeline, L.p.
Operator Street Address One Williams Center, Otc-9 P.o. Box 22186
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74172
Local Datetime 2019-07-01 08:36:00
Location Latitude 43.93145 Google Maps OpenStreetMap
Location Longitude -94.112759 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Anhydrous Ammonia
Unintentional Release Bbls 7
Intentional Release Bbls 0
Recovered Bbls 7
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Air Patrol
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2019-07-01 08:36:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2019-07-01 11:28:00
Restart Datetime 2019-07-03 15:56:00
On Site Datetime 2019-07-01 10:54:00
Nrc Rpt Datetime 2019-07-01 11:54:00
Nrc Rpt Num 1250655 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Garner Lateral
Segment Name Line Id 510
Onshore State Abbreviation Mn
Onshore Postal Code 56034
Onshore City Name Not Within A Municipality
Onshore County Name Blue Earth
Designated Location Milepost/valve Station
Designated Name 225.3
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 36
Crossing No
Pipe Facility Type Interstate
Item Involved Repair Sleeve Or Clamp
Installation Year 2012
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other Welded Nut On Plidco Sleeve
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 20000
Est Cost Gas Released 292
Est Cost Prop Damage 54500
Est Cost Emergency 90762
Est Cost Environmental 0
Est Cost Other 0
Prpty 165554
Accident Psig 262
Mop Psig 1152
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 47520
Internal Inspection Ind Yes
Operation Complications Ind Yes
Incompat Commod Ind Yes
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Low rate release on a shut in line
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Equipment Not Installed Properly
Operation Type Equipment Not Installed Properly
Related Other Ind Yes
Operation Related Details Incomplete Welding Around The Bolt Which Was Not Identified By Nde
Category Type Other Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name S****** L******
Preparer Title Ai Analyst
Preparer Email S**************@m*********.com
Preparer Telephone 918-574-7327
Preparer Fax 918574-7376
Prepared Date 2019-12-19 00:00:00
Authorizer Name S**** H******
Authorizer Telephone 918-574-7173
Authorizer Title Supervisor Integrity Management
Authorizer Email S************@m*********.com
Narrative At 8:36am on july 1, 2019, location operations personnel was notified by aerial patrol of an area of dead vegetation near mp 225.3 on the nh3 garner lateral 6" line segment. Field personnel were dispatched to the site to begin investigations. Operations control was notified and pipeline shutdown procedures were initiated. At the time of the event, the pipeline was not running. Investigative event procedures were implemented and additional resources responded to the site. Manual mainline isolation valves were closed to isolate the release segment. Heavy rains and lightning on july 1 and july 2 affected site conditions and the ability to safely excavate and perform emergency response activities. No vapor clouds or release to the air were detected. Air monitoring was conducted after the rain event and throughout the response and repair activities. Air monitor readings were zero with no detectable odor. The release location was fully excavated on july 3. The release originated from the fillet weld on the nut of a plidco repair sleeve that was installed in 2012. Apparently during the 2012 repair, the fillet weld around the nut was incomplete. The fillet welds were inspected during the 2012 repair with no findings noted. A weld repair was performed on the defective fillet weld to repair the release. The weld repair was mag particle tested and the line was returned to service. 48-hr nrc update: 1250879 7/3/2019 13:54 supplemental/final (10/29/2019): updated part a 9 and 11 volume released/recovered supplemental/final (12/19/2019): updated part g7

All rights reserved. Copyright © by ClearPHMSA