HL incident on 2019-06-09 — IN

Operator
Countrymark Refining And Logistics, Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2019-06-09 06:00
Report number
Location
IN
Narrative
At 6:00 am cst countrymark gauger was called by an employee of the terminal about a leak around our pump area. The gauger called the pipeline control room and spoke with the pipeline controller at 6:05 am to notify him of the situation. Pipeline controller dispatched the gauger to the site to get a handle on what was going on. Pipeline controller then called the pipeline operations supervisor to notify him at 6:15am. Operations supervisor then called the gauger to find out what the cause was and what the site might need. The gauger had found a braided hose to be leaking off the pump 1 mainline discharge at the hose crimped end. Operations supervisor then called a mechanical tech and the pipeline maintenance supervisor to send crews to clean up. Operations supervisor and mechanical tech arrived at 9:30 am. Pumps were already down as the batch was completed the prior day. Operations supervisor called the pipeline control room to notify them that equipment would be de-energized and loto placed to isolate the leaking hose and drain. Pipeline maintenance personnel arrived to assist in cleanup at approx. 9:45am. The line was drained and leaking hose removed. A plug installed and cleanup of the oil on pumps and ground. An estimated .5 bbl was released. The cause of the failure was determined to be fatigue fracture in the core tube caused by excessive vibration. The hose manufacturer's evaluation report confirmed this determination.
Detailed record list
Report Received Date
2019-07-05 00:00:00
Iyear
2019
Report Number
20190215
Supplemental Number
32472
Report Type
Supplemental Final
Operator Id
Name
Countrymark Refining And Logistics, Llc
Operator Street Address
225 S.e. St. , Suite 44
Operator City Name
Indianapolis
Operator State Abbreviation
IN
Operator Postal Code
46202
Local Datetime
2019-06-08 22:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.5
Recovered Bbls
0.5
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Employee Of The Pipeline Terminal Notified Countrymark Of The Incident
Incident Identified Datetime
2019-06-09 06:00:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pipeline Was Already Shutdown When The Incident Occurred
On Site Datetime
2019-06-09 09:30:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Patoka To Mt Vernon System
Segment Name
Patoka Pump Station
Onshore State Abbreviation
Il
Onshore Postal Code
62892
Onshore City Name
Not Within A Municipality
Onshore County Name
Marion
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Auxiliary Piping (E.g. Drain Lines)
Installation Year
2019
Material Involved
Material Other Than Carbon Steel
Material Details
Stainless Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
30
Est Cost Prop Damage
0
Est Cost Emergency
3797
Est Cost Environmental
0
Est Cost Other
0
Prpty
3827
Accident Psig
7
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The small amount would not be detectable by the current scada system. This was a slow leak that occurred while the pumps were shutdown.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Additional Vibration Ind
Yes
Preparer Name
B**** C*****
Preparer Title
Manager Of Pipeline Integrity
Preparer Email
B***********@c**********.com
Preparer Telephone
8128388555
Prepared Date
2019-07-26 00:00:00
Authorizer Name
A** T*****
Authorizer Telephone
8128388152
Authorizer Title
Manager Crude Gathering And Transportation
Authorizer Email
A*********@c**********.com
Narrative
At 6:00 am cst countrymark gauger was called by an employee of the terminal about a leak around our pump area. The gauger called the pipeline control room and spoke with the pipeline controller at 6:05 am to notify him of the situation. Pipeline controller dispatched the gauger to the site to get a handle on what was going on. Pipeline controller then called the pipeline operations supervisor to notify him at 6:15am. Operations supervisor then called the gauger to find out what the cause was and what the site might need. The gauger had found a braided hose to be leaking off the pump 1 mainline discharge at the hose crimped end. Operations supervisor then called a mechanical tech and the pipeline maintenance supervisor to send crews to clean up. Operations supervisor and mechanical tech arrived at 9:30 am. Pumps were already down as the batch was completed the prior day. Operations supervisor called the pipeline control room to notify them that equipment would be de-energized and loto placed to isolate the leaking hose and drain. Pipeline maintenance personnel arrived to assist in cleanup at approx. 9:45am. The line was drained and leaking hose removed. A plug installed and cleanup of the oil on pumps and ground. An estimated .5 bbl was released. The cause of the failure was determined to be fatigue fracture in the core tube caused by excessive vibration. The hose manufacturer's evaluation report confirmed this determination.
Report Received Date 2019-07-05 00:00:00
Iyear 2019
Report Number 20190215
Supplemental Number 32472
Report Type Supplemental Final
Operator Id 26049 PHMSA Enforcement
Name Countrymark Refining And Logistics, Llc
Operator Street Address 225 S.e. St. , Suite 44
Operator City Name Indianapolis
Operator State Abbreviation IN
Operator Postal Code 46202
Local Datetime 2019-06-08 22:00:00
Location Latitude 38.790784 Google Maps OpenStreetMap
Location Longitude -89.069841 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.5
Recovered Bbls 0.5
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Employee Of The Pipeline Terminal Notified Countrymark Of The Incident
Incident Identified Datetime 2019-06-09 06:00:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pipeline Was Already Shutdown When The Incident Occurred
On Site Datetime 2019-06-09 09:30:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Patoka To Mt Vernon System
Segment Name Patoka Pump Station
Onshore State Abbreviation Il
Onshore Postal Code 62892
Onshore City Name Not Within A Municipality
Onshore County Name Marion
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Auxiliary Piping (E.g. Drain Lines)
Installation Year 2019
Material Involved Material Other Than Carbon Steel
Material Details Stainless Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 30
Est Cost Prop Damage 0
Est Cost Emergency 3797
Est Cost Environmental 0
Est Cost Other 0
Prpty 3827
Accident Psig 7
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The small amount would not be detectable by the current scada system. This was a slow leak that occurred while the pumps were shutdown.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Additional Vibration Ind Yes
Preparer Name B**** C*****
Preparer Title Manager Of Pipeline Integrity
Preparer Email B***********@c**********.com
Preparer Telephone 8128388555
Prepared Date 2019-07-26 00:00:00
Authorizer Name A** T*****
Authorizer Telephone 8128388152
Authorizer Title Manager Crude Gathering And Transportation
Authorizer Email A*********@c**********.com
Narrative At 6:00 am cst countrymark gauger was called by an employee of the terminal about a leak around our pump area. The gauger called the pipeline control room and spoke with the pipeline controller at 6:05 am to notify him of the situation. Pipeline controller dispatched the gauger to the site to get a handle on what was going on. Pipeline controller then called the pipeline operations supervisor to notify him at 6:15am. Operations supervisor then called the gauger to find out what the cause was and what the site might need. The gauger had found a braided hose to be leaking off the pump 1 mainline discharge at the hose crimped end. Operations supervisor then called a mechanical tech and the pipeline maintenance supervisor to send crews to clean up. Operations supervisor and mechanical tech arrived at 9:30 am. Pumps were already down as the batch was completed the prior day. Operations supervisor called the pipeline control room to notify them that equipment would be de-energized and loto placed to isolate the leaking hose and drain. Pipeline maintenance personnel arrived to assist in cleanup at approx. 9:45am. The line was drained and leaking hose removed. A plug installed and cleanup of the oil on pumps and ground. An estimated .5 bbl was released. The cause of the failure was determined to be fatigue fracture in the core tube caused by excessive vibration. The hose manufacturer's evaluation report confirmed this determination.

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