HL incident on 2019-06-07 — AK

Operator
Alyeska Pipeline Service Co
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2019-06-07 12:29
Report number
Location
AK
Narrative
On june 7, 2019, during a short duration shutdown for maintenance of the trans alaska pipeline system security discovered approximately 4 gallons of crude had leaked from check valve (ckv) 110 located at pipeline mile post (plmp) 701.9. All of the crude was captured in containment with no leak to ground. The check valve was leaking at an estimated 4 cups per minute at the time. Alyeska initiated mitigations and repairs. The valve continued to leak at diminishing rates with corrective actions such as grease packing and valve operation until thursday june 13 when the actuator was removed. All crude was captured and no soil or water contamination occurred. A temporary repair was completed on 6/17 to encapsulate the valve shaft extension. Alyeska remained in communication with the local PHMSA office, inspections have occurred and are ongoing. Update: alyeska has permanently repaired the actuator and valve shaft extension as of august 9, 2019. Further review of other locations for extent of condition revealed the potential for failures at check valves 111, 114, and 95a. These locations were repaired with all work completed august 11, 2019. No additional action or repair is needed.
Detailed record list
Report Received Date
2019-06-18 00:00:00
Iyear
2019
Report Number
20190193
Supplemental Number
32761
Report Type
Supplemental Final
Operator Id
Name
Alyeska Pipeline Service Co
Operator Street Address
Pob 196660 Ms 502
Operator City Name
Anchorage
Operator State Abbreviation
AK
Operator Postal Code
99519
Local Datetime
2019-06-07 12:29:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
4
Recovered Bbls
4
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Ground Patrol By Operator Or Its Contractor
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2019-06-07 12:29:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Leak Is Contained.
On Site Datetime
2019-06-07 12:29:00
Nrc Rpt Datetime
2019-06-07 13:28:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Automatic
Downstream Valve Type Ind
Automatic
Num Pub Evacuated
0
Pipe Fac Name
Check Valve 110
Segment Name
Check Valve 110
Onshore State Abbreviation
Ak
Onshore Postal Code
99573
Onshore City Name
Not Within A Municipality
Onshore County Name
Not Within A County Or Parish
Designated Location
Milepost/valve Station
Designated Name
Plmp 701.79
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Mainline
Valve Mainline Type
Check
Valve Manufacturer
Grove
Installation Year
1975
Manufactured Year
1970
Material Involved
Material Other Than Carbon Steel
Material Details
Stem Seal
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
0
Est Cost Emergency
41292
Est Cost Environmental
0
Est Cost Other
0
Prpty
41292
Accident Psig
639
Mop Psig
816
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
82156
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The leak was active and discovered during security rounds. Check valves are not controlled by alyeska's control room staff. No detailed investigation is warranted. Additionally the leak was not large enough to be detected by the system and did not alarm in the control room.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind
Yes
Eq Additional Other Details
Valve Seal Failure At Installed Actuator.
Preparer Name
J******* H******
Preparer Title
Compliance Manager
Preparer Email
J**********@a***************.com
Preparer Telephone
9077878858
Prepared Date
2019-09-26 00:00:00
Authorizer Name
A****** I******
Authorizer Telephone
9077878061
Authorizer Title
Director Health Safety Environment And Compliance
Authorizer Email
A**************@a***************.com
Narrative
On june 7, 2019, during a short duration shutdown for maintenance of the trans alaska pipeline system security discovered approximately 4 gallons of crude had leaked from check valve (ckv) 110 located at pipeline mile post (plmp) 701.9. All of the crude was captured in containment with no leak to ground. The check valve was leaking at an estimated 4 cups per minute at the time. Alyeska initiated mitigations and repairs. The valve continued to leak at diminishing rates with corrective actions such as grease packing and valve operation until thursday june 13 when the actuator was removed. All crude was captured and no soil or water contamination occurred. A temporary repair was completed on 6/17 to encapsulate the valve shaft extension. Alyeska remained in communication with the local PHMSA office, inspections have occurred and are ongoing. Update: alyeska has permanently repaired the actuator and valve shaft extension as of august 9, 2019. Further review of other locations for extent of condition revealed the potential for failures at check valves 111, 114, and 95a. These locations were repaired with all work completed august 11, 2019. No additional action or repair is needed.
Report Received Date 2019-06-18 00:00:00
Iyear 2019
Report Number 20190193
Supplemental Number 32761
Report Type Supplemental Final
Operator Id 26149 PHMSA Enforcement
Name Alyeska Pipeline Service Co
Operator Street Address Pob 196660 Ms 502
Operator City Name Anchorage
Operator State Abbreviation AK
Operator Postal Code 99519
Local Datetime 2019-06-07 12:29:00
Location Latitude 61.897097 Google Maps OpenStreetMap
Location Longitude -145.298884 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 4
Recovered Bbls 4
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Ground Patrol By Operator Or Its Contractor
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2019-06-07 12:29:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Leak Is Contained.
On Site Datetime 2019-06-07 12:29:00
Nrc Rpt Datetime 2019-06-07 13:28:00
Nrc Rpt Num 1248199 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Automatic
Downstream Valve Type Ind Automatic
Num Pub Evacuated 0
Pipe Fac Name Check Valve 110
Segment Name Check Valve 110
Onshore State Abbreviation Ak
Onshore Postal Code 99573
Onshore City Name Not Within A Municipality
Onshore County Name Not Within A County Or Parish
Designated Location Milepost/valve Station
Designated Name Plmp 701.79
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Mainline
Valve Mainline Type Check
Valve Manufacturer Grove
Installation Year 1975
Manufactured Year 1970
Material Involved Material Other Than Carbon Steel
Material Details Stem Seal
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 0
Est Cost Emergency 41292
Est Cost Environmental 0
Est Cost Other 0
Prpty 41292
Accident Psig 639
Mop Psig 816
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 82156
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The leak was active and discovered during security rounds. Check valves are not controlled by alyeska's control room staff. No detailed investigation is warranted. Additionally the leak was not large enough to be detected by the system and did not alarm in the control room.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind Yes
Eq Additional Other Details Valve Seal Failure At Installed Actuator.
Preparer Name J******* H******
Preparer Title Compliance Manager
Preparer Email J**********@a***************.com
Preparer Telephone 9077878858
Prepared Date 2019-09-26 00:00:00
Authorizer Name A****** I******
Authorizer Telephone 9077878061
Authorizer Title Director Health Safety Environment And Compliance
Authorizer Email A**************@a***************.com
Narrative On june 7, 2019, during a short duration shutdown for maintenance of the trans alaska pipeline system security discovered approximately 4 gallons of crude had leaked from check valve (ckv) 110 located at pipeline mile post (plmp) 701.9. All of the crude was captured in containment with no leak to ground. The check valve was leaking at an estimated 4 cups per minute at the time. Alyeska initiated mitigations and repairs. The valve continued to leak at diminishing rates with corrective actions such as grease packing and valve operation until thursday june 13 when the actuator was removed. All crude was captured and no soil or water contamination occurred. A temporary repair was completed on 6/17 to encapsulate the valve shaft extension. Alyeska remained in communication with the local PHMSA office, inspections have occurred and are ongoing. Update: alyeska has permanently repaired the actuator and valve shaft extension as of august 9, 2019. Further review of other locations for extent of condition revealed the potential for failures at check valves 111, 114, and 95a. These locations were repaired with all work completed august 11, 2019. No additional action or repair is needed.

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