HL incident on 2019-05-11 — TX

Operator
Equistar Chemicals, L.p.
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$500
Incident datetime
2019-05-11 14:50
Report number
Location
TX
Narrative
On may 11th, 2019 at approximately 2:50 pm a pipeline technician responded to a call from the control center regarding a power outage at the dow ethylene meter at stratton ridge and noticed a small flame on the relief tubing to the analyzer. The relief tubing was blocked in by closing the block valve downstream of the welker probe eliminating the fuel source and causing the flame to extinguish. There was a thunderstorm in the area and it is believed that a static charge build up in the area due to a lightning strike caused the small tubing leak to ignite. Primary root cause - the relief valve on the tubing leaked contributing factor - lighting strike in the area, potential static charge other factors associated with the leak - the welker probe regulator is prone to having issues with positive shutoff plan to prevent recurrence: the valve in question is a 1/2' tubing relief valve manufactured by welker for use on the low pressure side of the regulator, and it is set at 50 psig. We are replacing the relief valve to prevent reoccurrence.
Detailed record list
Report Received Date
2019-06-10 00:00:00
Iyear
2019
Report Number
20190180
Supplemental Number
32508
Report Type
Supplemental Final
Operator Id
Name
Equistar Chemicals, L.p.
Operator Street Address
16055 Space Center Blvd. Suite 350
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77062
Local Datetime
2019-05-11 14:50:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Other Hvl
Commodity Details
Ethylene
Unintentional Release Bbls
0.1
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Maintenance Technician Was Responding To The Site For A Power Outage.
Incident Identified Datetime
2019-05-11 14:50:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Customer Was Idle Prior To Incident.
On Site Datetime
2019-05-11 14:50:00
Nrc Rpt Datetime
2019-05-11 17:11:00
Nrc Rpt Num
Ignite Ind
Yes
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
5*************************@ **************
Segment Name
Cb03_sr To Chocolate Bayou Pes Id # 550448
Onshore State Abbreviation
Tx
Onshore Postal Code
77541
Onshore City Name
Clute
Onshore County Name
Brazoria
Designated Location
Survey Station No.
Designated Name
974+32
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Valve
Valve Type
Relief Valve
Installation Year
2018
Material Involved
Material Other Than Carbon Steel
Material Details
Stainless Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Relief Device On Quality Sampl
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
500
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
500
Accident Psig
1308
Mop Psig
2160
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, but the investigation of the control room and/or controller actions has not yet been completed by the operator (supplemental report required)
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Malfunction Of Control/relief Equipment
Eq Failure Type
Malfunction Of Control/relief Equipment
Relief Valve Ind
Yes
Eq Additional Other Ind
Yes
Eq Additional Other Details
Slight Seep By On Relief Device.
Preparer Name
T**** L* V***
Preparer Title
Compliance Support Specialist
Preparer Email
T*********@l**.com
Preparer Telephone
281-709-0625
Preparer Fax
281-709-0759
Prepared Date
2019-08-05 00:00:00
Authorizer Name
M****** S* C*****
Authorizer Telephone
281-709-0626
Authorizer Title
Technical Manager
Authorizer Email
M*************@l**.com
Narrative
On may 11th, 2019 at approximately 2:50 pm a pipeline technician responded to a call from the control center regarding a power outage at the dow ethylene meter at stratton ridge and noticed a small flame on the relief tubing to the analyzer. The relief tubing was blocked in by closing the block valve downstream of the welker probe eliminating the fuel source and causing the flame to extinguish. There was a thunderstorm in the area and it is believed that a static charge build up in the area due to a lightning strike caused the small tubing leak to ignite. Primary root cause - the relief valve on the tubing leaked contributing factor - lighting strike in the area, potential static charge other factors associated with the leak - the welker probe regulator is prone to having issues with positive shutoff plan to prevent recurrence: the valve in question is a 1/2' tubing relief valve manufactured by welker for use on the low pressure side of the regulator, and it is set at 50 psig. We are replacing the relief valve to prevent reoccurrence.
Report Received Date 2019-06-10 00:00:00
Iyear 2019
Report Number 20190180
Supplemental Number 32508
Report Type Supplemental Final
Operator Id 25146 PHMSA Enforcement
Name Equistar Chemicals, L.p.
Operator Street Address 16055 Space Center Blvd. Suite 350
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77062
Local Datetime 2019-05-11 14:50:00
Location Latitude 29.041106 Google Maps OpenStreetMap
Location Longitude -95.366832 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Other Hvl
Commodity Details Ethylene
Unintentional Release Bbls 0.1
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Maintenance Technician Was Responding To The Site For A Power Outage.
Incident Identified Datetime 2019-05-11 14:50:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Customer Was Idle Prior To Incident.
On Site Datetime 2019-05-11 14:50:00
Nrc Rpt Datetime 2019-05-11 17:11:00
Nrc Rpt Num 1245362 NRC Report How to search
Ignite Ind Yes
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name 5*************************@ **************
Segment Name Cb03_sr To Chocolate Bayou Pes Id # 550448
Onshore State Abbreviation Tx
Onshore Postal Code 77541
Onshore City Name Clute
Onshore County Name Brazoria
Designated Location Survey Station No.
Designated Name 974+32
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Valve
Valve Type Relief Valve
Installation Year 2018
Material Involved Material Other Than Carbon Steel
Material Details Stainless Steel
Release Type Leak
Leak Type Other
Leak Type Other Relief Device On Quality Sampl
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 500
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 500
Accident Psig 1308
Mop Psig 2160
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, but the investigation of the control room and/or controller actions has not yet been completed by the operator (supplemental report required)
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Malfunction Of Control/relief Equipment
Eq Failure Type Malfunction Of Control/relief Equipment
Relief Valve Ind Yes
Eq Additional Other Ind Yes
Eq Additional Other Details Slight Seep By On Relief Device.
Preparer Name T**** L* V***
Preparer Title Compliance Support Specialist
Preparer Email T*********@l**.com
Preparer Telephone 281-709-0625
Preparer Fax 281-709-0759
Prepared Date 2019-08-05 00:00:00
Authorizer Name M****** S* C*****
Authorizer Telephone 281-709-0626
Authorizer Title Technical Manager
Authorizer Email M*************@l**.com
Narrative On may 11th, 2019 at approximately 2:50 pm a pipeline technician responded to a call from the control center regarding a power outage at the dow ethylene meter at stratton ridge and noticed a small flame on the relief tubing to the analyzer. The relief tubing was blocked in by closing the block valve downstream of the welker probe eliminating the fuel source and causing the flame to extinguish. There was a thunderstorm in the area and it is believed that a static charge build up in the area due to a lightning strike caused the small tubing leak to ignite. Primary root cause - the relief valve on the tubing leaked contributing factor - lighting strike in the area, potential static charge other factors associated with the leak - the welker probe regulator is prone to having issues with positive shutoff plan to prevent recurrence: the valve in question is a 1/2' tubing relief valve manufactured by welker for use on the low pressure side of the regulator, and it is set at 50 psig. We are replacing the relief valve to prevent reoccurrence.

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