GTG incident on 2019-05-30 — TX

Operator
Tennessee Gas Pipeline Company
Cause
Equipment Failure
Commodity
Natural Gas
Program
GTG
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$4,400
Incident datetime
2019-05-30 09:45
Report number
Location
TX
Narrative
At 9:42am on may 30, 2019, the esd system at tennessee gas pipeline company (tgp) station 860 was activated for a scheduled esd test. After 3 minutes, at 9:45am, station personnel noticed that the suction side of the station was evacuated as designed; however, the discharge side continued to blow down. At this point, station personnel began to locate the source of the release. Station personnel determined that bd 500-1, a 30" isolation valve, did not close as intended during the esd. This allowed gas to blow through four 8" and one 10" blowdown stacks. Station personnel closed the blowdown valves to stop the release. The total vent time was 16 minutes and the total unintentional gas loss was 48,698 mcf. Incident investigation revealed that valve bd 500-1 failed to close as the valve actuator motor did not operate. A 3rd party contractor examined the motor and determined that internal worn vanes caused the failure to operate. To prevent a reoccurrence, the valve actuator motor was replaced. A 48-hr update call was made to the nrc. The nrc report number for this call is #1247459.
Detailed record list
Report Received Date
2019-06-27 00:00:00
Iyear
2019
Report Number
20190073
Supplemental Number
32346
Report Type
Original Final
Operator Id
Name
Tennessee Gas Pipeline Company
Operator Street Address
1001 Louisiana St
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2019-05-30 09:45:00
Location Latitude
Location Longitude
Nrc Rpt Num
Nrc Rpt Datetime
2019-05-30 10:54:00
Commodity Released Type
Natural Gas
Unintentional Release
48698
Intentional Release
1956
Accompanying Liquid
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Shutdown Due Accident Ind
No
Shutdown Explain
The Incident Ocurred When The Station Was Already Off-Line
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Incident Identified Datetime
2019-05-30 09:45:00
On Site Datetime
2019-05-30 09:45:00
On Off Shore
Onshore
Onshore State Abbreviation
Tn
Onshore Postal Code
37137
Onshore City Name
Nunnelly
Onshore County Name
Hickman
Designated Location
Milepost
Designated Name
Cs 860
Pipe Fac Name
Compressor Station 860
Segment Name
500 Line
Federal
No
Location Type
Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
System Part Involved
Onshore Compressor Station Equipment And Piping
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
1962
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Release Through Blowdown Stack
Class Location Type
Class 3 Location
Could Be Hca
No
Pir Radius
633
Heat Damage Ind
No
Non Heat Damage Ind
No
Hca Fatalities Ind
No
Est Cost Oper Paid
0
Est Cost Unintentional Release
126615
Est Cost Intentional Release
5086
Est Cost Prop Damage
4400
Est Cost Emergency
1280
Est Cost Other
0
Prpty
137381
Accident Psig
702
Mop Psig
936
Mop Cfr Section
192.619(A)(2)
Accident Pressure
Pressure Did Not Exceed Maop
Pressure Restriction Ind
No
Pipeline Function
Transmission System
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
There was no indication that any actions on the part of the controller contributed to the incident.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Malfunction Of Control/relief Equipment
Eq Failure Type
Malfunction Of Control/relief Equipment
Esd System Failure Ind
Yes
Other Control Relief Ind
Yes
Other Control Relief Details
Isolation Valve
Eq Additional Other Ind
Yes
Eq Additional Other Details
Internal Worn Vanes In Valve Actuator Motor
Preparer Name
S****** D****
Preparer Title
Pipeline Engineer
Preparer Email
S************@k***********.com
Preparer Telephone
713-420-4417
Authorizer Name
J**** H********
Authorizer Title
Director Compliance Codes And Standards
Authorizer Telephone
713-369-9443
Authorizer Email
J**************@k***********.com
Narrative
At 9:42am on may 30, 2019, the esd system at tennessee gas pipeline company (tgp) station 860 was activated for a scheduled esd test. After 3 minutes, at 9:45am, station personnel noticed that the suction side of the station was evacuated as designed; however, the discharge side continued to blow down. At this point, station personnel began to locate the source of the release. Station personnel determined that bd 500-1, a 30" isolation valve, did not close as intended during the esd. This allowed gas to blow through four 8" and one 10" blowdown stacks. Station personnel closed the blowdown valves to stop the release. The total vent time was 16 minutes and the total unintentional gas loss was 48,698 mcf. Incident investigation revealed that valve bd 500-1 failed to close as the valve actuator motor did not operate. A 3rd party contractor examined the motor and determined that internal worn vanes caused the failure to operate. To prevent a reoccurrence, the valve actuator motor was replaced. A 48-hr update call was made to the nrc. The nrc report number for this call is #1247459.
Report Received Date 2019-06-27 00:00:00
Iyear 2019
Report Number 20190073
Supplemental Number 32346
Report Type Original Final
Operator Id 19160 PHMSA Enforcement
Name Tennessee Gas Pipeline Company
Operator Street Address 1001 Louisiana St
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2019-05-30 09:45:00
Location Latitude 35.848661 Google Maps OpenStreetMap
Location Longitude -87.450504 Google Maps OpenStreetMap
Nrc Rpt Num 1247267 NRC Report How to search
Nrc Rpt Datetime 2019-05-30 10:54:00
Commodity Released Type Natural Gas
Unintentional Release 48698
Intentional Release 1956
Accompanying Liquid 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Shutdown Due Accident Ind No
Shutdown Explain The Incident Ocurred When The Station Was Already Off-Line
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Incident Identified Datetime 2019-05-30 09:45:00
On Site Datetime 2019-05-30 09:45:00
On Off Shore Onshore
Onshore State Abbreviation Tn
Onshore Postal Code 37137
Onshore City Name Nunnelly
Onshore County Name Hickman
Designated Location Milepost
Designated Name Cs 860
Pipe Fac Name Compressor Station 860
Segment Name 500 Line
Federal No
Location Type Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
System Part Involved Onshore Compressor Station Equipment And Piping
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 1962
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other Release Through Blowdown Stack
Class Location Type Class 3 Location
Could Be Hca No
Pir Radius 633
Heat Damage Ind No
Non Heat Damage Ind No
Hca Fatalities Ind No
Est Cost Oper Paid 0
Est Cost Unintentional Release 126615
Est Cost Intentional Release 5086
Est Cost Prop Damage 4400
Est Cost Emergency 1280
Est Cost Other 0
Prpty 137381
Accident Psig 702
Mop Psig 936
Mop Cfr Section 192.619(A)(2) View CFR 49 §192
Accident Pressure Pressure Did Not Exceed Maop
Pressure Restriction Ind No
Pipeline Function Transmission System
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details There was no indication that any actions on the part of the controller contributed to the incident.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Malfunction Of Control/relief Equipment
Eq Failure Type Malfunction Of Control/relief Equipment
Esd System Failure Ind Yes
Other Control Relief Ind Yes
Other Control Relief Details Isolation Valve
Eq Additional Other Ind Yes
Eq Additional Other Details Internal Worn Vanes In Valve Actuator Motor
Preparer Name S****** D****
Preparer Title Pipeline Engineer
Preparer Email S************@k***********.com
Preparer Telephone 713-420-4417
Authorizer Name J**** H********
Authorizer Title Director Compliance Codes And Standards
Authorizer Telephone 713-369-9443
Authorizer Email J**************@k***********.com
Narrative At 9:42am on may 30, 2019, the esd system at tennessee gas pipeline company (tgp) station 860 was activated for a scheduled esd test. After 3 minutes, at 9:45am, station personnel noticed that the suction side of the station was evacuated as designed; however, the discharge side continued to blow down. At this point, station personnel began to locate the source of the release. Station personnel determined that bd 500-1, a 30" isolation valve, did not close as intended during the esd. This allowed gas to blow through four 8" and one 10" blowdown stacks. Station personnel closed the blowdown valves to stop the release. The total vent time was 16 minutes and the total unintentional gas loss was 48,698 mcf. Incident investigation revealed that valve bd 500-1 failed to close as the valve actuator motor did not operate. A 3rd party contractor examined the motor and determined that internal worn vanes caused the failure to operate. To prevent a reoccurrence, the valve actuator motor was replaced. A 48-hr update call was made to the nrc. The nrc report number for this call is #1247459.

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