HL incident on 2018-09-25 — TX

Operator
Sunoco Partners Marketing & Terminals Lp
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2018-09-25 18:50
Report number
Location
TX
Narrative
At approximately 18:50 an operator opened up tank 1539 valve to initially fill and commission the pe3 header at the rotation manifold while the area was monitored. When product reached the rotation manifold a flange began leaking. Approximately 2 bbls of crude oil was released. The tank valve was immediately closed to stop flow to the header. Shift supervisor called yard crew to bring vacuum truck to the area to pick up the free product. Contaminated soil was removed and remediated on site. Upon inspection it was discovered that the bolts on the flange that leaked had not been torqued properly during installation. Bolts were torqued to specification and all other flanged connections were checked for proper torque. After this was completed the fill process was resumed and continued to be monitored until normal operational status had been achieved and it was confirmed there were no further issues.
Detailed record list
Report Received Date
2018-12-20 00:00:00
Iyear
2018
Report Number
20180404
Supplemental Number
31380
Report Type
Original Final
Operator Id
Name
Sunoco Partners Marketing & Terminals Lp
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2018-09-25 18:50:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
2
Recovered Bbls
2
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2018-09-25 18:50:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Header Was Isolated
On Site Datetime
2018-09-25 18:50:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Nederland Terminal
Segment Name
P**********@ ********
Onshore State Abbreviation
Tx
Onshore Postal Code
77627
Onshore City Name
Nederland
Onshore County Name
Jefferson
Designated Location
Survey Station No.
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Flange Assembly
Installation Year
2018
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
No
Est Cost Oper Paid
0
Est Cost Gas Released
140
Est Cost Prop Damage
0
Est Cost Emergency
100
Est Cost Environmental
1200
Est Cost Other
0
Prpty
1440
Accident Psig
35
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Equipment Not Installed Properly
Operation Type
Equipment Not Installed Properly
Related Failure Follow Ind
Yes
Category Type
Commissioning
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
T*** N*******
Preparer Title
Sr. Manager - Dot Compliance
Preparer Email
T************@e*************.com
Preparer Telephone
713-989-7126
Preparer Fax
877-917-0448
Prepared Date
2018-12-20 00:00:00
Authorizer Name
T*** N*******
Authorizer Telephone
713-989-7126
Authorizer Title
Sr. Manager - Dot Compliance
Authorizer Email
T************@e*************.com
Narrative
At approximately 18:50 an operator opened up tank 1539 valve to initially fill and commission the pe3 header at the rotation manifold while the area was monitored. When product reached the rotation manifold a flange began leaking. Approximately 2 bbls of crude oil was released. The tank valve was immediately closed to stop flow to the header. Shift supervisor called yard crew to bring vacuum truck to the area to pick up the free product. Contaminated soil was removed and remediated on site. Upon inspection it was discovered that the bolts on the flange that leaked had not been torqued properly during installation. Bolts were torqued to specification and all other flanged connections were checked for proper torque. After this was completed the fill process was resumed and continued to be monitored until normal operational status had been achieved and it was confirmed there were no further issues.
Report Received Date 2018-12-20 00:00:00
Iyear 2018
Report Number 20180404
Supplemental Number 31380
Report Type Original Final
Operator Id 39706 PHMSA Enforcement
Name Sunoco Partners Marketing & Terminals Lp
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2018-09-25 18:50:00
Location Latitude 29.991667 Google Maps OpenStreetMap
Location Longitude -93.991388 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 2
Recovered Bbls 2
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2018-09-25 18:50:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Header Was Isolated
On Site Datetime 2018-09-25 18:50:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Nederland Terminal
Segment Name P**********@ ********
Onshore State Abbreviation Tx
Onshore Postal Code 77627
Onshore City Name Nederland
Onshore County Name Jefferson
Designated Location Survey Station No.
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Flange Assembly
Installation Year 2018
Material Involved Carbon Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No No
Est Cost Oper Paid 0
Est Cost Gas Released 140
Est Cost Prop Damage 0
Est Cost Emergency 100
Est Cost Environmental 1200
Est Cost Other 0
Prpty 1440
Accident Psig 35
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Equipment Not Installed Properly
Operation Type Equipment Not Installed Properly
Related Failure Follow Ind Yes
Category Type Commissioning
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name T*** N*******
Preparer Title Sr. Manager - Dot Compliance
Preparer Email T************@e*************.com
Preparer Telephone 713-989-7126
Preparer Fax 877-917-0448
Prepared Date 2018-12-20 00:00:00
Authorizer Name T*** N*******
Authorizer Telephone 713-989-7126
Authorizer Title Sr. Manager - Dot Compliance
Authorizer Email T************@e*************.com
Narrative At approximately 18:50 an operator opened up tank 1539 valve to initially fill and commission the pe3 header at the rotation manifold while the area was monitored. When product reached the rotation manifold a flange began leaking. Approximately 2 bbls of crude oil was released. The tank valve was immediately closed to stop flow to the header. Shift supervisor called yard crew to bring vacuum truck to the area to pick up the free product. Contaminated soil was removed and remediated on site. Upon inspection it was discovered that the bolts on the flange that leaked had not been torqued properly during installation. Bolts were torqued to specification and all other flanged connections were checked for proper torque. After this was completed the fill process was resumed and continued to be monitored until normal operational status had been achieved and it was confirmed there were no further issues.

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