HL incident on 2018-11-16 — TX

Operator
Motiva Enterprise Llc
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$10,479
Incident datetime
2018-11-16 13:00
Report number
Location
TX
Narrative
Probable cause of failure and resulting flange set leak may have been due to movement of the flange set as a result of an adjacent repair on the pipeline. A contributing factor may have been the uneven torqueing of flange bolts at time of initial installation of flange set. As a result, motiva undertook a project to review all flange sets on this pipeline. Where feasible, underground flange sets have now been removed. Above-ground flange sets were inspected. Bolts & gaskets for remaining flange sets have been replaced and the flange sets assembled using the motiva port arthur refinery flange set assembly quality assurance program. This work was completed in early may 2019.
Detailed record list
Report Received Date
2018-12-14 00:00:00
Iyear
2018
Report Number
20180389
Supplemental Number
32109
Report Type
Supplemental Final
Operator Id
Name
Motiva Enterprise Llc
Operator Street Address
One Allen Center 500 Dallas Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2018-11-16 13:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Other
Commodity Details
Vacuum Gas Oil
Unintentional Release Bbls
0.61
Recovered Bbls
0.61
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2018-11-16 13:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Line Was Not In Operation At The The Time Of Leak Discovery
On Site Datetime
2018-11-16 13:30:00
Nrc Rpt Datetime
2018-11-17 09:00:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
8-10ml
Segment Name
7 Reservoir
Onshore State Abbreviation
Tx
Onshore Postal Code
77641-0712
Onshore City Name
Port Arthur
Onshore County Name
Jefferson
Designated Location
Survey Station No.
Designated Name
7 Res
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Flange Assembly
Installation Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Surface Water Remed Ind
Yes
Soil Remed Ind
Yes
Vegetation Remed Ind
Yes
Water Contam Ind
Yes
Surface Contam Ind
Yes
Amount Released
0.61
Rel Water Name
Port Neches Canal - Release Was Totally Controlled By The Presence Of Hard Boom That Surrounds The Outfall Area.
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
10479
Est Cost Emergency
0
Est Cost Environmental
27701
Est Cost Other
0
Est Cost Other Details
All Cost Are Final.
Prpty
38180
Accident Psig
100
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
Unknown
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Other Equipment Failure
Eq Failure Type
Other Equipment Failure
Failure Details
Pipeline Flange/gasket Failure
Eq Additional Other Ind
Yes
Eq Additional Other Details
Flange/gasket Set
Preparer Name
M*** C*****
Preparer Title
Dot Compliance Manager
Preparer Email
M**********@m*****.com
Preparer Telephone
7135533854
Prepared Date
2019-05-09 00:00:00
Authorizer Name
H**** I*****
Authorizer Telephone
4099897253
Authorizer Title
Manager Causal Learning And Dot Compliance
Authorizer Email
H***********@m*****.com
Narrative
Probable cause of failure and resulting flange set leak may have been due to movement of the flange set as a result of an adjacent repair on the pipeline. A contributing factor may have been the uneven torqueing of flange bolts at time of initial installation of flange set. As a result, motiva undertook a project to review all flange sets on this pipeline. Where feasible, underground flange sets have now been removed. Above-ground flange sets were inspected. Bolts & gaskets for remaining flange sets have been replaced and the flange sets assembled using the motiva port arthur refinery flange set assembly quality assurance program. This work was completed in early may 2019.
Report Received Date 2018-12-14 00:00:00
Iyear 2018
Report Number 20180389
Supplemental Number 32109
Report Type Supplemental Final
Operator Id 30777 PHMSA Enforcement
Name Motiva Enterprise Llc
Operator Street Address One Allen Center 500 Dallas Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2018-11-16 13:00:00
Location Latitude 29.899894 Google Maps OpenStreetMap
Location Longitude -93.951372 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Other
Commodity Details Vacuum Gas Oil
Unintentional Release Bbls 0.61
Recovered Bbls 0.61
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2018-11-16 13:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Line Was Not In Operation At The The Time Of Leak Discovery
On Site Datetime 2018-11-16 13:30:00
Nrc Rpt Datetime 2018-11-17 09:00:00
Nrc Rpt Num 1230652 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name 8-10ml
Segment Name 7 Reservoir
Onshore State Abbreviation Tx
Onshore Postal Code 77641-0712
Onshore City Name Port Arthur
Onshore County Name Jefferson
Designated Location Survey Station No.
Designated Name 7 Res
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Flange Assembly
Installation Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Surface Water Remed Ind Yes
Soil Remed Ind Yes
Vegetation Remed Ind Yes
Water Contam Ind Yes
Surface Contam Ind Yes
Amount Released 0.61
Rel Water Name Port Neches Canal - Release Was Totally Controlled By The Presence Of Hard Boom That Surrounds The Outfall Area.
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 10479
Est Cost Emergency 0
Est Cost Environmental 27701
Est Cost Other 0
Est Cost Other Details All Cost Are Final.
Prpty 38180
Accident Psig 100
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated Unknown
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Other Equipment Failure
Eq Failure Type Other Equipment Failure
Failure Details Pipeline Flange/gasket Failure
Eq Additional Other Ind Yes
Eq Additional Other Details Flange/gasket Set
Preparer Name M*** C*****
Preparer Title Dot Compliance Manager
Preparer Email M**********@m*****.com
Preparer Telephone 7135533854
Prepared Date 2019-05-09 00:00:00
Authorizer Name H**** I*****
Authorizer Telephone 4099897253
Authorizer Title Manager Causal Learning And Dot Compliance
Authorizer Email H***********@m*****.com
Narrative Probable cause of failure and resulting flange set leak may have been due to movement of the flange set as a result of an adjacent repair on the pipeline. A contributing factor may have been the uneven torqueing of flange bolts at time of initial installation of flange set. As a result, motiva undertook a project to review all flange sets on this pipeline. Where feasible, underground flange sets have now been removed. Above-ground flange sets were inspected. Bolts & gaskets for remaining flange sets have been replaced and the flange sets assembled using the motiva port arthur refinery flange set assembly quality assurance program. This work was completed in early may 2019.

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