HL incident on 2018-11-10 — TX

Operator
Dcp Midstream
Cause
Excavation Issue
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 2 injuries
Property damage (nominal)
$2,000,000
Incident datetime
2018-11-10 14:18
Report number
Location
TX
Narrative
Dcp contract line locator guadalupe valdes provided positive response to the third party excavator on 10/31/18 (ticket # 1880394139) indicating that the pipeline had been marked and flagged, provided specific instructions in the positive response stating that dcp must be on site within 30 feet of the ngl pipeline, mr. Valdez provided his contact mobile cell number in the positive response to the third party excavator, and added that if there were any questions to call him at that number. The positive response was emailed to the third party excavator. The third party excavator did not contact mr. Valdez when they were excavating / working within 30 feet of the pipeline and the flags. The line was marked with flags and permanent markers, the flags and permanent markers for this pipeline were visible. The third party excavator ignored these markings and continued excavation activities, and struck the dcp midstream pipeline. Requested supplementary information follows. Regarding ignition of the escaping natural gas liquids, the chain trencher machine operated by the third party excavator company was in operation and came into contact with the dcp midstream pipeline. Contrary to the one call positive response instructions, the third party excavator did not contact dcp personnel when the excavator was operating machinery within thirty feet of the dcp pipeline, so no dcp personnel were present when the chain trencher machine contacted the dcp pipeline, compromised the pipe wall and ignition of the escaping natural gas liquids occurred. The ignition source would appear to be either a spark from the excavation chain trencher machine mechanically being in contact with the metal dcp pipeline, or the engine from the excavator chain trencher machine coming into contact with escaping natural gas liquids. Injuries were to the two third party excavator company machine operators, the only persons present at this location when the excavator company's machinery struck the dcp midstream pipeline. The fire from the escaping natural gas liquids, escaping through a cut in/puncture of the pipeline, could not be safely stopped by fire professionals so it was allowed to continue until the hydrocarbon liquids source was spent and the fire self-extinguished. The estimated volume of natural gas liquids product released was adjusted (increased) after the initial report because the lost volume from the 11/10/18 incident was later assessed using a different approach compared to the initial estimate, specifically using a more refined calculation relying on actual measured system loss and gain metrics for the pipeline in relation to the time period around the incident (vs. An initial estimate relying on engineering calculations using relevant pipeline parameters, I.E., line fill between main line valves). The railroad commission of texas, oversight and safety division, pipeline safety program, inspected the incident site and investigated the 11/10/18 incident. In an april 9, 2019, pipeline safety evaluation letter to dcp midstream, the rrc pipeline safety program concluded that dcp emergency procedures, one-call procedures, line marking procedures, and operator qualifications for the line marking task were acceptable, that the dcp pipeline had been marked with flags, that the positive response to the excavator company on the one call ticket (tx. 811 ticket no. 1880394139) indicated temporary line markers were in place and also included affirmative instructions that if and when excavation activities are within 30 feet of the dcp pipeline then dcp be contacted so that a dcp representative can and should be present, and that there was no evidence of the third party excavator company contacting dcp when they were trenching within 30 feet of the dcp pipeline on nov. 10, 2018. The railroad commission determined that with respect to the 11/10/18 incident and dcp midstream's activities, it found no alleged violations by dcp midstream.
Detailed record list
Report Received Date
2018-12-10 00:00:00
Iyear
2018
Report Number
20180382
Supplemental Number
32252
Report Type
Supplemental Final
Operator Id
Name
Dcp Midstream
Operator Street Address
2331 Citywest Blvd. Hq-08-S812-02
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Local Datetime
2018-11-10 14:18:00
Location Latitude
Location Longitude
-100.5817917
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
48400
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
Yes
Num Emp Injuries
0
Num Contr Injuries
0
Num Er Injuries
0
Num Worker Injuries
2
Num Gp Injuries
0
Injure
2
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2018-11-10 14:18:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-11-10 14:18:00
Restart Datetime
2018-11-15 02:00:00
On Site Datetime
2018-11-10 15:20:00
Nrc Rpt Datetime
2018-11-10 17:50:00
Nrc Rpt Num
Ignite Ind
Yes
Explode Ind
No
Upstream Valve Type Ind
Automatic
Downstream Valve Type Ind
Automatic
Num Pub Evacuated
0
Pipe Fac Name
Sahi-1
Segment Name
Sand Hills Mainline
Onshore State Abbreviation
Tx
Onshore Postal Code
76950
Onshore City Name
Not Within A Municipality
Onshore County Name
Sutton
Designated Location
Milepost/valve Station
Designated Name
Mlv-11
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
20
Pipe Wall Thickness
0.406
Pipe Smys
60000
Pipe Specification
X60
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
Stupp Corporation
Pipe Coating Type
Fusion Bonded Epoxy(Fbe)
Installation Year
2013
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Mechanical Puncture
Puncture Axial
20
Puncture Circum
20
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
300000
Est Cost Gas Released
1300000
Est Cost Prop Damage
2000000
Est Cost Emergency
500000
Est Cost Environmental
100000
Est Cost Other
11000000
Est Cost Other Details
8.f Includes Bus. Interr./lost Rev. Costs. 8a To 8.f Are Estimates; May Be Supp.
Prpty
15200000
Accident Psig
1044
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
58436
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
Yes
Cpm Conf Ind
Yes
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Pipeline was damaged by 3rd party excavation activities.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Excavation Damage
Cause Details
Excavation Damage By Third Party
Ex Party Type
Excavation Damage By Third Party
Prior Notification Ind
No
Notify Cga Dirt
No
Private Row Ind
Yes
Private Subtype
Private Landowner
Pipeline Easement Row Ind
Yes
Excavator Type
Contractor
Excavator Equipment
Trencher
Work Performed
Liquid Pipeline
One Call Notified Ind
Yes
One Call Ticket Num
1880394139
One Call Center Name
Texas 811
Locator Type
Contract Locator
Visible Marks
Yes
Service Interruption
Yes
Service Interruption Hours
108
Root Cause Category
Excavation Issue
Root Cause Type
Excavator Failed To Maintain Clearance After Verifying Marks
Preparer Name
K**** N****
Preparer Title
Sr. Pipeline Compliance Specialist
Preparer Email
K******@d***********.com
Preparer Telephone
979-242-6976
Prepared Date
2019-06-07 00:00:00
Authorizer Name
J*** P*******
Authorizer Telephone
405-605-3859
Authorizer Title
Manager Pipeline Compliance
Authorizer Email
J*********@d***********.com
Narrative
Dcp contract line locator guadalupe valdes provided positive response to the third party excavator on 10/31/18 (ticket # 1880394139) indicating that the pipeline had been marked and flagged, provided specific instructions in the positive response stating that dcp must be on site within 30 feet of the ngl pipeline, mr. Valdez provided his contact mobile cell number in the positive response to the third party excavator, and added that if there were any questions to call him at that number. The positive response was emailed to the third party excavator. The third party excavator did not contact mr. Valdez when they were excavating / working within 30 feet of the pipeline and the flags. The line was marked with flags and permanent markers, the flags and permanent markers for this pipeline were visible. The third party excavator ignored these markings and continued excavation activities, and struck the dcp midstream pipeline. Requested supplementary information follows. Regarding ignition of the escaping natural gas liquids, the chain trencher machine operated by the third party excavator company was in operation and came into contact with the dcp midstream pipeline. Contrary to the one call positive response instructions, the third party excavator did not contact dcp personnel when the excavator was operating machinery within thirty feet of the dcp pipeline, so no dcp personnel were present when the chain trencher machine contacted the dcp pipeline, compromised the pipe wall and ignition of the escaping natural gas liquids occurred. The ignition source would appear to be either a spark from the excavation chain trencher machine mechanically being in contact with the metal dcp pipeline, or the engine from the excavator chain trencher machine coming into contact with escaping natural gas liquids. Injuries were to the two third party excavator company machine operators, the only persons present at this location when the excavator company's machinery struck the dcp midstream pipeline. The fire from the escaping natural gas liquids, escaping through a cut in/puncture of the pipeline, could not be safely stopped by fire professionals so it was allowed to continue until the hydrocarbon liquids source was spent and the fire self-extinguished. The estimated volume of natural gas liquids product released was adjusted (increased) after the initial report because the lost volume from the 11/10/18 incident was later assessed using a different approach compared to the initial estimate, specifically using a more refined calculation relying on actual measured system loss and gain metrics for the pipeline in relation to the time period around the incident (vs. An initial estimate relying on engineering calculations using relevant pipeline parameters, I.E., line fill between main line valves). The railroad commission of texas, oversight and safety division, pipeline safety program, inspected the incident site and investigated the 11/10/18 incident. In an april 9, 2019, pipeline safety evaluation letter to dcp midstream, the rrc pipeline safety program concluded that dcp emergency procedures, one-call procedures, line marking procedures, and operator qualifications for the line marking task were acceptable, that the dcp pipeline had been marked with flags, that the positive response to the excavator company on the one call ticket (tx. 811 ticket no. 1880394139) indicated temporary line markers were in place and also included affirmative instructions that if and when excavation activities are within 30 feet of the dcp pipeline then dcp be contacted so that a dcp representative can and should be present, and that there was no evidence of the third party excavator company contacting dcp when they were trenching within 30 feet of the dcp pipeline on nov. 10, 2018. The railroad commission determined that with respect to the 11/10/18 incident and dcp midstream's activities, it found no alleged violations by dcp midstream.
Report Received Date 2018-12-10 00:00:00
Iyear 2018
Report Number 20180382
Supplemental Number 32252
Report Type Supplemental Final
Operator Id 31130 PHMSA Enforcement
Name Dcp Midstream
Operator Street Address 2331 Citywest Blvd. Hq-08-S812-02
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Local Datetime 2018-11-10 14:18:00
Location Latitude 30.3515556 Google Maps OpenStreetMap
Location Longitude -100.5817917 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 48400
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind Yes
Num Emp Injuries 0
Num Contr Injuries 0
Num Er Injuries 0
Num Worker Injuries 2
Num Gp Injuries 0
Injure 2
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2018-11-10 14:18:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-11-10 14:18:00
Restart Datetime 2018-11-15 02:00:00
On Site Datetime 2018-11-10 15:20:00
Nrc Rpt Datetime 2018-11-10 17:50:00
Nrc Rpt Num 1230061 NRC Report How to search
Ignite Ind Yes
Explode Ind No
Upstream Valve Type Ind Automatic
Downstream Valve Type Ind Automatic
Num Pub Evacuated 0
Pipe Fac Name Sahi-1
Segment Name Sand Hills Mainline
Onshore State Abbreviation Tx
Onshore Postal Code 76950
Onshore City Name Not Within A Municipality
Onshore County Name Sutton
Designated Location Milepost/valve Station
Designated Name Mlv-11
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 60
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 20
Pipe Wall Thickness 0.406
Pipe Smys 60000
Pipe Specification X60
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer Stupp Corporation
Pipe Coating Type Fusion Bonded Epoxy(Fbe)
Installation Year 2013
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Mechanical Puncture
Puncture Axial 20
Puncture Circum 20
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 300000
Est Cost Gas Released 1300000
Est Cost Prop Damage 2000000
Est Cost Emergency 500000
Est Cost Environmental 100000
Est Cost Other 11000000
Est Cost Other Details 8.f Includes Bus. Interr./lost Rev. Costs. 8a To 8.f Are Estimates; May Be Supp.
Prpty 15200000
Accident Psig 1044
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 58436
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind Yes
Cpm Conf Ind Yes
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Pipeline was damaged by 3rd party excavation activities.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Excavation Damage
Cause Details Excavation Damage By Third Party
Ex Party Type Excavation Damage By Third Party
Prior Notification Ind No
Notify Cga Dirt No
Private Row Ind Yes
Private Subtype Private Landowner
Pipeline Easement Row Ind Yes
Excavator Type Contractor
Excavator Equipment Trencher
Work Performed Liquid Pipeline
One Call Notified Ind Yes
One Call Ticket Num 1880394139
One Call Center Name Texas 811
Locator Type Contract Locator
Visible Marks Yes
Service Interruption Yes
Service Interruption Hours 108
Root Cause Category Excavation Issue
Root Cause Type Excavator Failed To Maintain Clearance After Verifying Marks
Preparer Name K**** N****
Preparer Title Sr. Pipeline Compliance Specialist
Preparer Email K******@d***********.com
Preparer Telephone 979-242-6976
Prepared Date 2019-06-07 00:00:00
Authorizer Name J*** P*******
Authorizer Telephone 405-605-3859
Authorizer Title Manager Pipeline Compliance
Authorizer Email J*********@d***********.com
Narrative Dcp contract line locator guadalupe valdes provided positive response to the third party excavator on 10/31/18 (ticket # 1880394139) indicating that the pipeline had been marked and flagged, provided specific instructions in the positive response stating that dcp must be on site within 30 feet of the ngl pipeline, mr. Valdez provided his contact mobile cell number in the positive response to the third party excavator, and added that if there were any questions to call him at that number. The positive response was emailed to the third party excavator. The third party excavator did not contact mr. Valdez when they were excavating / working within 30 feet of the pipeline and the flags. The line was marked with flags and permanent markers, the flags and permanent markers for this pipeline were visible. The third party excavator ignored these markings and continued excavation activities, and struck the dcp midstream pipeline. Requested supplementary information follows. Regarding ignition of the escaping natural gas liquids, the chain trencher machine operated by the third party excavator company was in operation and came into contact with the dcp midstream pipeline. Contrary to the one call positive response instructions, the third party excavator did not contact dcp personnel when the excavator was operating machinery within thirty feet of the dcp pipeline, so no dcp personnel were present when the chain trencher machine contacted the dcp pipeline, compromised the pipe wall and ignition of the escaping natural gas liquids occurred. The ignition source would appear to be either a spark from the excavation chain trencher machine mechanically being in contact with the metal dcp pipeline, or the engine from the excavator chain trencher machine coming into contact with escaping natural gas liquids. Injuries were to the two third party excavator company machine operators, the only persons present at this location when the excavator company's machinery struck the dcp midstream pipeline. The fire from the escaping natural gas liquids, escaping through a cut in/puncture of the pipeline, could not be safely stopped by fire professionals so it was allowed to continue until the hydrocarbon liquids source was spent and the fire self-extinguished. The estimated volume of natural gas liquids product released was adjusted (increased) after the initial report because the lost volume from the 11/10/18 incident was later assessed using a different approach compared to the initial estimate, specifically using a more refined calculation relying on actual measured system loss and gain metrics for the pipeline in relation to the time period around the incident (vs. An initial estimate relying on engineering calculations using relevant pipeline parameters, I.E., line fill between main line valves). The railroad commission of texas, oversight and safety division, pipeline safety program, inspected the incident site and investigated the 11/10/18 incident. In an april 9, 2019, pipeline safety evaluation letter to dcp midstream, the rrc pipeline safety program concluded that dcp emergency procedures, one-call procedures, line marking procedures, and operator qualifications for the line marking task were acceptable, that the dcp pipeline had been marked with flags, that the positive response to the excavator company on the one call ticket (tx. 811 ticket no. 1880394139) indicated temporary line markers were in place and also included affirmative instructions that if and when excavation activities are within 30 feet of the dcp pipeline then dcp be contacted so that a dcp representative can and should be present, and that there was no evidence of the third party excavator company contacting dcp when they were trenching within 30 feet of the dcp pipeline on nov. 10, 2018. The railroad commission determined that with respect to the 11/10/18 incident and dcp midstream's activities, it found no alleged violations by dcp midstream.

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