HL incident on 2018-10-27 — TX

Operator
Harvest Midstream Company
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$79,899
Incident datetime
2018-10-27 16:26
Report number
Location
TX
Narrative
A 20 barrel oil spill occurred on the pearsall line between three rivers and midway near the town of mathis on saturday afternoon 10/27/18 at 16:26pm. A rancher called 811 to report a 10 foot diameter oil spill on three rivers to midway segment of the pearsall pipeline system. The line was shut down and field personnel were dispatched to investigate. The leak occurred under a previous repair made by the previous operator of the line. The line was returned to service 10/30/18, 10:53. The date of the accident for reporting purposes is 10/28/18 at 11:00 am. At this time the determination was made that the cost associated with this accident would be greater than $50,000 and confirmed the estimated volume of 20 bbls. The direct cause of the leak is internal corrosion. Visual inspection of the failed pipe spool indicates the leak occurred due to electrochemical or micro-biological corrosion and was confirmed though the 3rd party lab metallurgical evaluation. The system cause of the leak is intermittent flow. Review of the ili data indicates the leak occurred in a low spot in the line. During the summer months the pearsall pipeline system is shut down for 2 to 3 hours per day because of electrical grid constraint (I.E. Potential to brown out residential customers) resulting in intermittent flow in the line segment. These brief periods can result in the water and sediment to drop out in low points. Future prevention the associated section of pipe was replaced, pigging frequency has been adjusted to help reduce the water and sediment that drop out in the low spots, and treating of the upstream breakout tank with biocides.
Detailed record list
Report Received Date
2018-11-28 00:00:00
Iyear
2018
Report Number
20180367
Supplemental Number
32021
Report Type
Supplemental Final
Operator Id
Name
Harvest Midstream Company
Operator Street Address
1111 Travis
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2018-10-27 16:26:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
20
Recovered Bbls
20
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2018-10-27 16:26:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-10-27 16:26:00
Restart Datetime
2018-10-30 10:53:00
On Site Datetime
2018-10-27 17:23:00
Nrc Rpt Datetime
2018-10-28 11:35:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Pearsall To Midway, Mathis, Jackson Ranch
Segment Name
Ps-1
Onshore State Abbreviation
Tx
Onshore Postal Code
78368
Onshore City Name
Mathis
Onshore County Name
San Patricio
Designated Location
Survey Station No.
Designated Name
5978+21
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
120
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
10
Pipe Wall Thickness
0.188
Pipe Smys
60000
Pipe Specification
Api 5l
Pipe Seam Type
Erw - High Frequency
Pipe Coating Type
Other
Pipe Coating Details
Polyen
Installation Year
1990
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
1360
Est Cost Prop Damage
79899
Est Cost Emergency
2800
Est Cost Environmental
133935
Est Cost Other
0
Prpty
217994
Accident Psig
383
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
108715
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
It was determined from the scada flow differentials and pressure / flow trends, the release could not be identified by control room personnel.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Metallurgical Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Yes
Corrosion Coupons
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Axial Recent Year
2018
Geometry Recent Year
2018
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2007
Hydrtst Most Rcnt Pressure
1981
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
T*** S* B****
Preparer Title
Sr. Regulatory Compliance Specialist
Preparer Email
T******@h***************.com
Preparer Telephone
713.289.2688
Prepared Date
2019-04-25 00:00:00
Authorizer Name
T*** S* B****
Authorizer Telephone
713.289.2688
Authorizer Title
Sr. Regulatory Compliance Specialist
Authorizer Email
T******@h***************.com
Narrative
A 20 barrel oil spill occurred on the pearsall line between three rivers and midway near the town of mathis on saturday afternoon 10/27/18 at 16:26pm. A rancher called 811 to report a 10 foot diameter oil spill on three rivers to midway segment of the pearsall pipeline system. The line was shut down and field personnel were dispatched to investigate. The leak occurred under a previous repair made by the previous operator of the line. The line was returned to service 10/30/18, 10:53. The date of the accident for reporting purposes is 10/28/18 at 11:00 am. At this time the determination was made that the cost associated with this accident would be greater than $50,000 and confirmed the estimated volume of 20 bbls. The direct cause of the leak is internal corrosion. Visual inspection of the failed pipe spool indicates the leak occurred due to electrochemical or micro-biological corrosion and was confirmed though the 3rd party lab metallurgical evaluation. The system cause of the leak is intermittent flow. Review of the ili data indicates the leak occurred in a low spot in the line. During the summer months the pearsall pipeline system is shut down for 2 to 3 hours per day because of electrical grid constraint (I.E. Potential to brown out residential customers) resulting in intermittent flow in the line segment. These brief periods can result in the water and sediment to drop out in low points. Future prevention the associated section of pipe was replaced, pigging frequency has been adjusted to help reduce the water and sediment that drop out in the low spots, and treating of the upstream breakout tank with biocides.
Report Received Date 2018-11-28 00:00:00
Iyear 2018
Report Number 20180367
Supplemental Number 32021
Report Type Supplemental Final
Operator Id 30782 PHMSA Enforcement
Name Harvest Midstream Company
Operator Street Address 1111 Travis
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2018-10-27 16:26:00
Location Latitude 28.1013 Google Maps OpenStreetMap
Location Longitude -97.763675 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 20
Recovered Bbls 20
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2018-10-27 16:26:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-10-27 16:26:00
Restart Datetime 2018-10-30 10:53:00
On Site Datetime 2018-10-27 17:23:00
Nrc Rpt Datetime 2018-10-28 11:35:00
Nrc Rpt Num 1228760 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Pearsall To Midway, Mathis, Jackson Ranch
Segment Name Ps-1
Onshore State Abbreviation Tx
Onshore Postal Code 78368
Onshore City Name Mathis
Onshore County Name San Patricio
Designated Location Survey Station No.
Designated Name 5978+21
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 120
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 10
Pipe Wall Thickness 0.188
Pipe Smys 60000
Pipe Specification Api 5l
Pipe Seam Type Erw - High Frequency
Pipe Coating Type Other
Pipe Coating Details Polyen
Installation Year 1990
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 1360
Est Cost Prop Damage 79899
Est Cost Emergency 2800
Est Cost Environmental 133935
Est Cost Other 0
Prpty 217994
Accident Psig 383
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 108715
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details It was determined from the scada flow differentials and pressure / flow trends, the release could not be identified by control room personnel.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Metallurgical Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Yes
Corrosion Coupons Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Axial Recent Year 2018
Geometry Recent Year 2018
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2007
Hydrtst Most Rcnt Pressure 1981
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name T*** S* B****
Preparer Title Sr. Regulatory Compliance Specialist
Preparer Email T******@h***************.com
Preparer Telephone 713.289.2688
Prepared Date 2019-04-25 00:00:00
Authorizer Name T*** S* B****
Authorizer Telephone 713.289.2688
Authorizer Title Sr. Regulatory Compliance Specialist
Authorizer Email T******@h***************.com
Narrative A 20 barrel oil spill occurred on the pearsall line between three rivers and midway near the town of mathis on saturday afternoon 10/27/18 at 16:26pm. A rancher called 811 to report a 10 foot diameter oil spill on three rivers to midway segment of the pearsall pipeline system. The line was shut down and field personnel were dispatched to investigate. The leak occurred under a previous repair made by the previous operator of the line. The line was returned to service 10/30/18, 10:53. The date of the accident for reporting purposes is 10/28/18 at 11:00 am. At this time the determination was made that the cost associated with this accident would be greater than $50,000 and confirmed the estimated volume of 20 bbls. The direct cause of the leak is internal corrosion. Visual inspection of the failed pipe spool indicates the leak occurred due to electrochemical or micro-biological corrosion and was confirmed though the 3rd party lab metallurgical evaluation. The system cause of the leak is intermittent flow. Review of the ili data indicates the leak occurred in a low spot in the line. During the summer months the pearsall pipeline system is shut down for 2 to 3 hours per day because of electrical grid constraint (I.E. Potential to brown out residential customers) resulting in intermittent flow in the line segment. These brief periods can result in the water and sediment to drop out in low points. Future prevention the associated section of pipe was replaced, pigging frequency has been adjusted to help reduce the water and sediment that drop out in the low spots, and treating of the upstream breakout tank with biocides.

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