HL incident on 2018-10-25 — TX

Operator
Plains Pipeline, L.p.
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$500
Incident datetime
2018-10-25 21:16
Report number
Location
TX
Narrative
System relieved into and overflowed the station sump during normal operation due to the improper specification and installation of the thermal relief valve installed during initial construction. Consequently, the thermal relief system activated at 285psi, with a high observed pressure of 444psi, well below the system mop of 1480psi and filled the station sump from a low pressure surge. The station sump overflowed in spite of the system being shut-down after the sump high level alarms activated. At no time during this did the pipeline exceed its mop. The correct thermal relief valves have been installed with the proper relief set points to allow for continued normal operations.
Detailed record list
Report Received Date
2018-11-21 00:00:00
Iyear
2018
Report Number
20180363
Supplemental Number
31267
Report Type
Supplemental Final
Operator Id
Name
Plains Pipeline, L.p.
Operator Street Address
333 Clay Street, Suite 1900
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2018-10-25 21:46:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
1.2
Recovered Bbls
1.2
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2018-10-25 21:16:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-10-25 21:16:00
Restart Datetime
2018-10-26 13:40:00
On Site Datetime
2018-10-25 22:19:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Cheyenne Junction Station
Segment Name
Cheyenne Junction
Onshore State Abbreviation
Wy
Onshore Postal Code
82007
Onshore City Name
Cheyenne
Onshore County Name
Laramie
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Sump
Installation Year
2015
Material Involved
Carbon Steel
Release Type
Overfill Or Overflow
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
100
Est Cost Prop Damage
500
Est Cost Emergency
4250
Est Cost Environmental
0
Est Cost Other
0
Prpty
4850
Accident Psig
444
Mop Psig
1480
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Wrong Equipment Specified Or Installed
Operation Type
Wrong Equipment Specified Or Installed
Related Other Ind
Yes
Operation Related Details
Incorrect Equipment
Category Type
Construction
Operator Qualification Ind
No
Preparer Name
N****** G*******
Preparer Title
Erc Specialist I
Preparer Email
N*********@p****.com
Preparer Telephone
7136464376
Prepared Date
2018-12-04 00:00:00
Authorizer Name
N***** G*****
Authorizer Telephone
7136464336
Authorizer Title
Erc Sr Director
Authorizer Email
N******@p****.com
Narrative
System relieved into and overflowed the station sump during normal operation due to the improper specification and installation of the thermal relief valve installed during initial construction. Consequently, the thermal relief system activated at 285psi, with a high observed pressure of 444psi, well below the system mop of 1480psi and filled the station sump from a low pressure surge. The station sump overflowed in spite of the system being shut-down after the sump high level alarms activated. At no time during this did the pipeline exceed its mop. The correct thermal relief valves have been installed with the proper relief set points to allow for continued normal operations.
Report Received Date 2018-11-21 00:00:00
Iyear 2018
Report Number 20180363
Supplemental Number 31267
Report Type Supplemental Final
Operator Id 300 PHMSA Enforcement
Name Plains Pipeline, L.p.
Operator Street Address 333 Clay Street, Suite 1900
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2018-10-25 21:46:00
Location Latitude 41.131109 Google Maps OpenStreetMap
Location Longitude -104.709265 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 1.2
Recovered Bbls 1.2
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2018-10-25 21:16:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-10-25 21:16:00
Restart Datetime 2018-10-26 13:40:00
On Site Datetime 2018-10-25 22:19:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Cheyenne Junction Station
Segment Name Cheyenne Junction
Onshore State Abbreviation Wy
Onshore Postal Code 82007
Onshore City Name Cheyenne
Onshore County Name Laramie
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Sump
Installation Year 2015
Material Involved Carbon Steel
Release Type Overfill Or Overflow
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 100
Est Cost Prop Damage 500
Est Cost Emergency 4250
Est Cost Environmental 0
Est Cost Other 0
Prpty 4850
Accident Psig 444
Mop Psig 1480
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Wrong Equipment Specified Or Installed
Operation Type Wrong Equipment Specified Or Installed
Related Other Ind Yes
Operation Related Details Incorrect Equipment
Category Type Construction
Operator Qualification Ind No
Preparer Name N****** G*******
Preparer Title Erc Specialist I
Preparer Email N*********@p****.com
Preparer Telephone 7136464376
Prepared Date 2018-12-04 00:00:00
Authorizer Name N***** G*****
Authorizer Telephone 7136464336
Authorizer Title Erc Sr Director
Authorizer Email N******@p****.com
Narrative System relieved into and overflowed the station sump during normal operation due to the improper specification and installation of the thermal relief valve installed during initial construction. Consequently, the thermal relief system activated at 285psi, with a high observed pressure of 444psi, well below the system mop of 1480psi and filled the station sump from a low pressure surge. The station sump overflowed in spite of the system being shut-down after the sump high level alarms activated. At no time during this did the pipeline exceed its mop. The correct thermal relief valves have been installed with the proper relief set points to allow for continued normal operations.

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