HL incident on 2018-10-14 — TX

Operator
West Texas Gulf Pipeline Co
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$225,000
Incident datetime
2018-10-14 10:10
Report number
Location
TX
Narrative
On october 14, 2018 the colorado city to abilene segment of the west texas gulf pipeline system was in process of hydrostatic pressure testing. At approximately 10:10 the segment was on spike test pressure when a failure occurred at mp 64.2 in abilene, tx. The failure resulted in hydrostatic pressure test water mixed with a minimal amount of residual crude oil being released and impacting nearby button willow creek. Due to the residual product causing a sheen on the creek, nrc was notified at 12:07 on october 14, 2018 (report 1227441). 48 hour follow up report was made on october 16, 2018 (report 1227621). Total estimated amount of crude oil released was 8 bbls. All free product was recovered by skimming the impacted water body and via absorbent materials. The failed section of pipe was cut out and replaced and hydrostatic pressure test was performed successfully between mlv 44.6 and abilene station. Pipeline was returned to normal service on november 1, 2018. External corrosion was determined to be the cause of the failure via field examination. Failed section of pipe was also examined by a 3rd party laboratory which confirmed external corrosion as the cause resulting from the deterioration of the external coating which exposed the pipe surface to a corrosive environment containing mic.
Detailed record list
Report Received Date
2018-11-13 00:00:00
Iyear
2018
Report Number
20180347
Supplemental Number
31599
Report Type
Supplemental Final
Operator Id
Name
West Texas Gulf Pipeline Co
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2018-10-14 10:10:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
8
Recovered Bbls
8
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Static Shut-In Test Or Other Pressure Or Leak Test
Incident Identified Datetime
2018-10-14 10:10:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-10-10 07:10:00
Restart Datetime
2018-11-01 15:40:00
On Site Datetime
2018-10-14 11:00:00
Nrc Rpt Datetime
2018-10-14 12:07:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Wtg - 26" Colorado City To Wortham
Segment Name
23010.1 - 26" Colorado City To Abilene
Onshore State Abbreviation
Tx
Onshore Postal Code
79606
Onshore City Name
Abilene
Onshore County Name
Taylor
Designated Location
Milepost/valve Station
Designated Name
64.2
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
26
Pipe Wall Thickness
0.312
Pipe Smys
52000
Pipe Specification
Api 5l
Pipe Seam Type
Other
Pipe Seam Details
Efw
Pipe Manufacturer
Ao Smith
Pipe Coating Type
Other
Pipe Coating Details
Poly Tape Wrap
Installation Year
1952
Manufactured Year
1952
Material Involved
Carbon Steel
Release Type
Rupture
Rupture Orient
Longitudinal
Rupture Width
10
Rupture Length
63
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
Yes
Surface Contam Ind
Yes
Amount Released
7
Rel Water Name
Button Willow Creek
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
576
Est Cost Prop Damage
225000
Est Cost Emergency
15000
Est Cost Environmental
375000
Est Cost Other
0
Prpty
615576
Accident Psig
1104
Mop Psig
750
Accident Pressure
Pressure Exceeded 110% Of Mop
Pressure Restriction Ind
No
Length Segment Isolated
108265
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Galvanic Corrosion Ind
Yes
Microbiological Corrosion Ind
Yes
Field Exam Basis Ind
Yes
Metallurgical Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
1952
Shielding Evident
Yes
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Close Interval Survey Ind
Yes
Cp Annual Survey Year
2018
Close Interval Survey Year
2014
Prior Damage
No
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Emat Ind
Yes
Other Tool Tech Ind
Yes
Axial Recent Year
2015
Geometry Recent Year
2015
Emat Recent Year
2016
Other Tool
Acoustic Tool
Other Recent Year
2017
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2018
Hydrtst Most Rcnt Pressure
980
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
T*** N*******
Preparer Title
Sr. Manager - Dot Compliance
Preparer Email
T************@e*************.com
Preparer Telephone
713-989-7126
Preparer Fax
877-917-0448
Prepared Date
2019-02-01 00:00:00
Authorizer Name
T*** N*******
Authorizer Telephone
713-989-7126
Authorizer Title
Sr. Manager - Dot Compliance
Authorizer Email
T************@e*************.com
Narrative
On october 14, 2018 the colorado city to abilene segment of the west texas gulf pipeline system was in process of hydrostatic pressure testing. At approximately 10:10 the segment was on spike test pressure when a failure occurred at mp 64.2 in abilene, tx. The failure resulted in hydrostatic pressure test water mixed with a minimal amount of residual crude oil being released and impacting nearby button willow creek. Due to the residual product causing a sheen on the creek, nrc was notified at 12:07 on october 14, 2018 (report 1227441). 48 hour follow up report was made on october 16, 2018 (report 1227621). Total estimated amount of crude oil released was 8 bbls. All free product was recovered by skimming the impacted water body and via absorbent materials. The failed section of pipe was cut out and replaced and hydrostatic pressure test was performed successfully between mlv 44.6 and abilene station. Pipeline was returned to normal service on november 1, 2018. External corrosion was determined to be the cause of the failure via field examination. Failed section of pipe was also examined by a 3rd party laboratory which confirmed external corrosion as the cause resulting from the deterioration of the external coating which exposed the pipe surface to a corrosive environment containing mic.
Report Received Date 2018-11-13 00:00:00
Iyear 2018
Report Number 20180347
Supplemental Number 31599
Report Type Supplemental Final
Operator Id 22442 PHMSA Enforcement
Name West Texas Gulf Pipeline Co
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2018-10-14 10:10:00
Location Latitude 32.386733 Google Maps OpenStreetMap
Location Longitude -99.763045 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 8
Recovered Bbls 8
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Static Shut-In Test Or Other Pressure Or Leak Test
Incident Identified Datetime 2018-10-14 10:10:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-10-10 07:10:00
Restart Datetime 2018-11-01 15:40:00
On Site Datetime 2018-10-14 11:00:00
Nrc Rpt Datetime 2018-10-14 12:07:00
Nrc Rpt Num 1227441 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Wtg - 26" Colorado City To Wortham
Segment Name 23010.1 - 26" Colorado City To Abilene
Onshore State Abbreviation Tx
Onshore Postal Code 79606
Onshore City Name Abilene
Onshore County Name Taylor
Designated Location Milepost/valve Station
Designated Name 64.2
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 48
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 26
Pipe Wall Thickness 0.312
Pipe Smys 52000
Pipe Specification Api 5l
Pipe Seam Type Other
Pipe Seam Details Efw
Pipe Manufacturer Ao Smith
Pipe Coating Type Other
Pipe Coating Details Poly Tape Wrap
Installation Year 1952
Manufactured Year 1952
Material Involved Carbon Steel
Release Type Rupture
Rupture Orient Longitudinal
Rupture Width 10
Rupture Length 63
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind Yes
Surface Contam Ind Yes
Amount Released 7
Rel Water Name Button Willow Creek
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 576
Est Cost Prop Damage 225000
Est Cost Emergency 15000
Est Cost Environmental 375000
Est Cost Other 0
Prpty 615576
Accident Psig 1104
Mop Psig 750
Accident Pressure Pressure Exceeded 110% Of Mop
Pressure Restriction Ind No
Length Segment Isolated 108265
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Galvanic Corrosion Ind Yes
Microbiological Corrosion Ind Yes
Field Exam Basis Ind Yes
Metallurgical Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 1952
Shielding Evident Yes
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Close Interval Survey Ind Yes
Cp Annual Survey Year 2018
Close Interval Survey Year 2014
Prior Damage No
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Emat Ind Yes
Other Tool Tech Ind Yes
Axial Recent Year 2015
Geometry Recent Year 2015
Emat Recent Year 2016
Other Tool Acoustic Tool
Other Recent Year 2017
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2018
Hydrtst Most Rcnt Pressure 980
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name T*** N*******
Preparer Title Sr. Manager - Dot Compliance
Preparer Email T************@e*************.com
Preparer Telephone 713-989-7126
Preparer Fax 877-917-0448
Prepared Date 2019-02-01 00:00:00
Authorizer Name T*** N*******
Authorizer Telephone 713-989-7126
Authorizer Title Sr. Manager - Dot Compliance
Authorizer Email T************@e*************.com
Narrative On october 14, 2018 the colorado city to abilene segment of the west texas gulf pipeline system was in process of hydrostatic pressure testing. At approximately 10:10 the segment was on spike test pressure when a failure occurred at mp 64.2 in abilene, tx. The failure resulted in hydrostatic pressure test water mixed with a minimal amount of residual crude oil being released and impacting nearby button willow creek. Due to the residual product causing a sheen on the creek, nrc was notified at 12:07 on october 14, 2018 (report 1227441). 48 hour follow up report was made on october 16, 2018 (report 1227621). Total estimated amount of crude oil released was 8 bbls. All free product was recovered by skimming the impacted water body and via absorbent materials. The failed section of pipe was cut out and replaced and hydrostatic pressure test was performed successfully between mlv 44.6 and abilene station. Pipeline was returned to normal service on november 1, 2018. External corrosion was determined to be the cause of the failure via field examination. Failed section of pipe was also examined by a 3rd party laboratory which confirmed external corrosion as the cause resulting from the deterioration of the external coating which exposed the pipe surface to a corrosive environment containing mic.

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