HL incident on 2018-10-10 — OK

Operator
Magellan Terminals Holdings, Lp
Cause
Material Failure Of Pipe Or Weld
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$25,000
Incident datetime
2018-10-10 14:30
Report number
Location
OK
Narrative
While performing line fill activities to commission new construction at the facility, an inspector observed crude oil on the ground in the manifold area. Local operations personnel closed isolation valves and isolated the release area from facility operations. Emergency response procedures were implemented. The release was located within a contained dike area. Vacuum trucks were used to contain the free product and impacted soil was excavated, containerized, and properly disposed. The release originated from a crack in the girth weld located near the soil/air transition area. The defective pipe section was removed and replaced with pretested pipe. . The defective section was sent in for metallurgical analysis. The analysis indicates the failure was likely the result of above ground pipe movement during construction activities causing a ductile crack to form. The girth weld crack originated in an area of the weld where the connector pipe was not fused to the elbow girth weld. Girth welds at two other headers at this facility were examined and two sections were replaced with new pretested spool pieces. Supplement updated (01/10/2019): part c3a supplement updated (05/03/2019): part a14 (leak section was isolated; facility was not shut down), part g5, part h
Detailed record list
Report Received Date
2018-11-08 00:00:00
Iyear
2018
Report Number
20180341
Supplemental Number
32066
Report Type
Supplemental Final
Operator Id
Name
Magellan Terminals Holdings, Lp
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2018-10-10 13:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
1.5
Recovered Bbls
1.5
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2018-10-10 14:30:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Affected Pipe Section Was Isolated From Facility Operations
On Site Datetime
2018-10-10 14:30:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Shinn-Pence
Segment Name
Term. No. 801
Onshore State Abbreviation
Ok
Onshore Postal Code
74023
Onshore City Name
Not Within A Municipality
Onshore County Name
Payne
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Transition Area
Incident Area Subtype
Soil/air Interface
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Weld, Including Heat-Affected Zone
Pipe Diameter
12
Pipe Wall Thickness
0.312
Pipe Smys
Unknown
Pipe Specification
Unknown
Pipe Seam Type
Other
Pipe Seam Details
Unknown
Pipe Manufacturer
Unknown
Pipe Coating Type
Paint
Weld Subtype
Pipe Girth Weld
Installation Year
1950
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
500
Est Cost Prop Damage
25000
Est Cost Emergency
18000
Est Cost Environmental
0
Est Cost Other
0
Prpty
43500
Accident Psig
15
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
It was determined no controller actions contributed to the event and the threshold was well below tolerances for any operations control monitoring systems.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Metallurgical Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Mechanical Stress
Yes
Pwf Additional Other Ind
Yes
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2018
Hydrtst Most Rcnt Pressure
395
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
S****** L******
Preparer Title
Ai Analyst
Preparer Email
S**************@m*********.com
Preparer Telephone
918-574-7327
Preparer Fax
918-574-7376
Prepared Date
2019-05-03 00:00:00
Authorizer Name
M*** M******
Authorizer Telephone
918574-7073
Authorizer Title
Mgr Integrity Mgmt And Regulatory Compliance
Authorizer Email
M***********@m*********.com
Narrative
While performing line fill activities to commission new construction at the facility, an inspector observed crude oil on the ground in the manifold area. Local operations personnel closed isolation valves and isolated the release area from facility operations. Emergency response procedures were implemented. The release was located within a contained dike area. Vacuum trucks were used to contain the free product and impacted soil was excavated, containerized, and properly disposed. The release originated from a crack in the girth weld located near the soil/air transition area. The defective pipe section was removed and replaced with pretested pipe. . The defective section was sent in for metallurgical analysis. The analysis indicates the failure was likely the result of above ground pipe movement during construction activities causing a ductile crack to form. The girth weld crack originated in an area of the weld where the connector pipe was not fused to the elbow girth weld. Girth welds at two other headers at this facility were examined and two sections were replaced with new pretested spool pieces. Supplement updated (01/10/2019): part c3a supplement updated (05/03/2019): part a14 (leak section was isolated; facility was not shut down), part g5, part h
Report Received Date 2018-11-08 00:00:00
Iyear 2018
Report Number 20180341
Supplemental Number 32066
Report Type Supplemental Final
Operator Id 31580 PHMSA Enforcement
Name Magellan Terminals Holdings, Lp
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2018-10-10 13:00:00
Location Latitude 35.95685 Google Maps OpenStreetMap
Location Longitude -96.731088 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 1.5
Recovered Bbls 1.5
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2018-10-10 14:30:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Affected Pipe Section Was Isolated From Facility Operations
On Site Datetime 2018-10-10 14:30:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Shinn-Pence
Segment Name Term. No. 801
Onshore State Abbreviation Ok
Onshore Postal Code 74023
Onshore City Name Not Within A Municipality
Onshore County Name Payne
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Transition Area
Incident Area Subtype Soil/air Interface
Crossing No
Pipe Facility Type Interstate
Item Involved Weld, Including Heat-Affected Zone
Pipe Diameter 12
Pipe Wall Thickness 0.312
Pipe Smys Unknown
Pipe Specification Unknown
Pipe Seam Type Other
Pipe Seam Details Unknown
Pipe Manufacturer Unknown
Pipe Coating Type Paint
Weld Subtype Pipe Girth Weld
Installation Year 1950
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 500
Est Cost Prop Damage 25000
Est Cost Emergency 18000
Est Cost Environmental 0
Est Cost Other 0
Prpty 43500
Accident Psig 15
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details It was determined no controller actions contributed to the event and the threshold was well below tolerances for any operations control monitoring systems.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Metallurgical Ind Yes
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Mechanical Stress Yes
Pwf Additional Other Ind Yes
Collected Data Ind No
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2018
Hydrtst Most Rcnt Pressure 395
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name S****** L******
Preparer Title Ai Analyst
Preparer Email S**************@m*********.com
Preparer Telephone 918-574-7327
Preparer Fax 918-574-7376
Prepared Date 2019-05-03 00:00:00
Authorizer Name M*** M******
Authorizer Telephone 918574-7073
Authorizer Title Mgr Integrity Mgmt And Regulatory Compliance
Authorizer Email M***********@m*********.com
Narrative While performing line fill activities to commission new construction at the facility, an inspector observed crude oil on the ground in the manifold area. Local operations personnel closed isolation valves and isolated the release area from facility operations. Emergency response procedures were implemented. The release was located within a contained dike area. Vacuum trucks were used to contain the free product and impacted soil was excavated, containerized, and properly disposed. The release originated from a crack in the girth weld located near the soil/air transition area. The defective pipe section was removed and replaced with pretested pipe. . The defective section was sent in for metallurgical analysis. The analysis indicates the failure was likely the result of above ground pipe movement during construction activities causing a ductile crack to form. The girth weld crack originated in an area of the weld where the connector pipe was not fused to the elbow girth weld. Girth welds at two other headers at this facility were examined and two sections were replaced with new pretested spool pieces. Supplement updated (01/10/2019): part c3a supplement updated (05/03/2019): part a14 (leak section was isolated; facility was not shut down), part g5, part h

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