HL incident on 2018-09-29 — TX

Operator
Nustar Permian Transportation And Storage, Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$3
Incident datetime
2018-09-29 07:42
Report number
Location
TX
Narrative
Nustar discovered a crude oil release inside its big spring terminal and immediately shut down its pipeline system. A 1-inch valve was utilized to isolate a failed threaded steel pipe nipple used for chemical injection. Clean up and remediation of the site has been completed. The cause of the accident is under investigation. Update - an analysis of the failed 1/4 -inch threaded pipe nipple concluded that the failure occurred due to mechanical fatigue in bending. Cyclic stresses were likely generated by movement of the valve and fittings attached to the threaded pipe nipple due to mechanical loading transmitted through piping and structure from pumping equipment. The steel nipple has been replaced.
Detailed record list
Report Received Date
2018-10-25 00:00:00
Iyear
2018
Report Number
20180326
Supplemental Number
31643
Report Type
Supplemental Final
Operator Id
Name
Nustar Permian Transportation And Storage, Llc
Operator Street Address
8111 Westchester Drive
Operator City Name
Dallas
Operator State Abbreviation
TX
Operator Postal Code
75225
Local Datetime
2018-09-29 07:42:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
21.77
Recovered Bbls
18.4
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Ground Patrol By Operator Or Its Contractor
Operator Type
Operator Employee
Incident Identified Datetime
2018-09-29 07:42:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-09-29 07:46:00
Restart Datetime
2018-09-29 13:55:00
On Site Datetime
2018-09-29 08:00:00
Nrc Rpt Datetime
2018-09-29 09:50:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
100p Trunkline Pipeline System
Segment Name
Big Spring Terminal
Onshore State Abbreviation
Tx
Onshore Postal Code
79720
Onshore City Name
Not Within A Municipality
Onshore County Name
Howard
Designated Location
Milepost/valve Station
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Auxiliary Piping (E.g. Drain Lines)
Installation Year
2018
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
1558
Est Cost Prop Damage
3
Est Cost Emergency
0
Est Cost Environmental
98534
Est Cost Other
2988
Est Cost Other Details
Metallurgical Lab Cost
Prpty
103083
Accident Psig
94
Mop Psig
1480
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Neither controller actions nor control room issues contributed to the accident. See parts g & h of the report.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Pipe Nipple
Additional Vibration Ind
Yes
Preparer Name
R****** P****
Preparer Title
Pipeline Safety Supervisor
Preparer Email
R************@n***********.com
Preparer Telephone
361-249-9417
Preparer Fax
210-918-7117
Prepared Date
2019-02-12 00:00:00
Authorizer Name
J**** R********
Authorizer Telephone
806-371-1304
Authorizer Title
General Manager
Authorizer Email
J**************@n***********.com
Narrative
Nustar discovered a crude oil release inside its big spring terminal and immediately shut down its pipeline system. A 1-inch valve was utilized to isolate a failed threaded steel pipe nipple used for chemical injection. Clean up and remediation of the site has been completed. The cause of the accident is under investigation. Update - an analysis of the failed 1/4 -inch threaded pipe nipple concluded that the failure occurred due to mechanical fatigue in bending. Cyclic stresses were likely generated by movement of the valve and fittings attached to the threaded pipe nipple due to mechanical loading transmitted through piping and structure from pumping equipment. The steel nipple has been replaced.
Report Received Date 2018-10-25 00:00:00
Iyear 2018
Report Number 20180326
Supplemental Number 31643
Report Type Supplemental Final
Operator Id 39348 PHMSA Enforcement
Name Nustar Permian Transportation And Storage, Llc
Operator Street Address 8111 Westchester Drive
Operator City Name Dallas
Operator State Abbreviation TX
Operator Postal Code 75225
Local Datetime 2018-09-29 07:42:00
Location Latitude 32.2927083 Google Maps OpenStreetMap
Location Longitude -101.372588 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 21.77
Recovered Bbls 18.4
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Ground Patrol By Operator Or Its Contractor
Operator Type Operator Employee
Incident Identified Datetime 2018-09-29 07:42:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-09-29 07:46:00
Restart Datetime 2018-09-29 13:55:00
On Site Datetime 2018-09-29 08:00:00
Nrc Rpt Datetime 2018-09-29 09:50:00
Nrc Rpt Num 1226048 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name 100p Trunkline Pipeline System
Segment Name Big Spring Terminal
Onshore State Abbreviation Tx
Onshore Postal Code 79720
Onshore City Name Not Within A Municipality
Onshore County Name Howard
Designated Location Milepost/valve Station
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Auxiliary Piping (E.g. Drain Lines)
Installation Year 2018
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 1558
Est Cost Prop Damage 3
Est Cost Emergency 0
Est Cost Environmental 98534
Est Cost Other 2988
Est Cost Other Details Metallurgical Lab Cost
Prpty 103083
Accident Psig 94
Mop Psig 1480
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Neither controller actions nor control room issues contributed to the accident. See parts g & h of the report.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Pipe Nipple
Additional Vibration Ind Yes
Preparer Name R****** P****
Preparer Title Pipeline Safety Supervisor
Preparer Email R************@n***********.com
Preparer Telephone 361-249-9417
Preparer Fax 210-918-7117
Prepared Date 2019-02-12 00:00:00
Authorizer Name J**** R********
Authorizer Telephone 806-371-1304
Authorizer Title General Manager
Authorizer Email J**************@n***********.com
Narrative Nustar discovered a crude oil release inside its big spring terminal and immediately shut down its pipeline system. A 1-inch valve was utilized to isolate a failed threaded steel pipe nipple used for chemical injection. Clean up and remediation of the site has been completed. The cause of the accident is under investigation. Update - an analysis of the failed 1/4 -inch threaded pipe nipple concluded that the failure occurred due to mechanical fatigue in bending. Cyclic stresses were likely generated by movement of the valve and fittings attached to the threaded pipe nipple due to mechanical loading transmitted through piping and structure from pumping equipment. The steel nipple has been replaced.

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