HL incident on 2018-09-17 — TX

Operator
Centurion Pipeline L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$64,000
Incident datetime
2018-09-17 15:10
Report number
Location
TX
Narrative
On september 17, 2018, at approximately 3:10 pm, a centurion pipeline l.P. (cpl) employee identified a leak at slaughter station near levelland, texas, in hockley county, texas. Cpl immediately shut down the station and secured the release. After excavation, cpl determined the source of crude oil to be the 12'' discharge line of booster pump #1. Cpl installed a plidco split + sleeve, a commercially available bolt on split sleeve repair, and restarted the station at 5:35 pm on september 18, 2018. Approximately 15 barrels of crude oil were released within the cpl-controlled station, and 13 barrels were recovered. No injuries, fatalities, or fires were associated with this accident. At the time of this submittal, the root cause analysis of the failure has not yet been completed. For the purposes of submitting this original accident report, cpl selected "corrosion failure" and a sub-cause of "internal corrosion." however, cpl will remove the failed section of pipe for further analysis and will submit a supplemental report containing the results of the failure investigation once completed. The supplemental report will also contain the amount of oil recovered during continued remediation, the remaining cost accruals associated with this accident, and any necessary preventative maintenance measures. Supplemental final report filed on april 23, 2019: the following updates are included in this supplemental/final report: 1. The volume of the commodity recovered in question a11 is updated to reflect the completed remediation efforts. All product has been recovered from the environment. 2. During the root cause analysis, cpl determined that the cause of failure is internal corrosion. Question c6 is updated to describe the type of accident as a leak due to a through-wall pit due to microbiologically induced corrosion (mic). 3. The remaining cost accruals and adjustments are accounted for in question d8. 4. Cpl identified pitting during the internal pipe inspection and determined the pit morphology indicates the presence of mic. Question g1-6 is updated to reflect the identification of localized pitting, and g1-7 is updated to include microbiological as the type of corrosion related to this accident. During the investigation, cpl determined that mic was caused by not purging the discharge line while the booster pump was not in operation for an extended period of time. In order to prevent similar accidents from occurring, cpl will flush the booster pump discharge line by alternating operation between redundant pumps on a quarterly basis. All repairs and remediation related to this accident are complete. 5. Nrc report number 1225104 corresponds to the 48 hour update report.
Detailed record list
Report Received Date
2018-10-18 00:00:00
Iyear
2018
Report Number
20180314
Supplemental Number
32004
Report Type
Supplemental Final
Operator Id
Name
Centurion Pipeline L.p.
Operator Street Address
5 Greenway Plaza, Suite 1600
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77046-7570
Local Datetime
2018-09-17 15:10:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
15
Recovered Bbls
15
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2018-09-17 15:10:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-09-17 15:35:00
Restart Datetime
2018-09-18 17:35:00
On Site Datetime
2018-09-17 15:10:00
Nrc Rpt Datetime
2018-09-17 15:53:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Slaughter Station
Segment Name
Booster Pump #1 Discharge Line
Onshore State Abbreviation
Tx
Onshore Postal Code
79372
Onshore City Name
Not Within A Municipality
Onshore County Name
Hockley
Designated Location
Milepost/valve Station
Designated Name
Bp0001dischar
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
204
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
12
Pipe Wall Thickness
0.375
Pipe Smys
35000
Pipe Specification
Grade B
Pipe Seam Type
Erw - High Frequency
Pipe Manufacturer
California Steel Industries
Pipe Coating Type
Fusion Bonded Epoxy(Fbe)
Installation Year
2009
Manufactured Year
2008
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Other
Leak Type Other
Through-Wall Pit Due To Mic
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
1048
Est Cost Prop Damage
64000
Est Cost Emergency
13700
Est Cost Environmental
2250
Est Cost Other
0
Prpty
80998
Accident Psig
213
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Water Acid Ind
Yes
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
No
Corrosion Coupons
Yes
Collected Data Ind
No
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
J***** M* M********
Preparer Title
Project Engineer - Pipeline Compliance
Preparer Email
J***************@c**********.com
Preparer Telephone
713-552-8915
Prepared Date
2019-04-23 00:00:00
Authorizer Name
D**** M****
Authorizer Telephone
713-366-5130
Authorizer Title
Senior Pipeline Compliance Consultant
Authorizer Email
D**********@c**********.com
Narrative
On september 17, 2018, at approximately 3:10 pm, a centurion pipeline l.P. (cpl) employee identified a leak at slaughter station near levelland, texas, in hockley county, texas. Cpl immediately shut down the station and secured the release. After excavation, cpl determined the source of crude oil to be the 12'' discharge line of booster pump #1. Cpl installed a plidco split + sleeve, a commercially available bolt on split sleeve repair, and restarted the station at 5:35 pm on september 18, 2018. Approximately 15 barrels of crude oil were released within the cpl-controlled station, and 13 barrels were recovered. No injuries, fatalities, or fires were associated with this accident. At the time of this submittal, the root cause analysis of the failure has not yet been completed. For the purposes of submitting this original accident report, cpl selected "corrosion failure" and a sub-cause of "internal corrosion." however, cpl will remove the failed section of pipe for further analysis and will submit a supplemental report containing the results of the failure investigation once completed. The supplemental report will also contain the amount of oil recovered during continued remediation, the remaining cost accruals associated with this accident, and any necessary preventative maintenance measures. Supplemental final report filed on april 23, 2019: the following updates are included in this supplemental/final report: 1. The volume of the commodity recovered in question a11 is updated to reflect the completed remediation efforts. All product has been recovered from the environment. 2. During the root cause analysis, cpl determined that the cause of failure is internal corrosion. Question c6 is updated to describe the type of accident as a leak due to a through-wall pit due to microbiologically induced corrosion (mic). 3. The remaining cost accruals and adjustments are accounted for in question d8. 4. Cpl identified pitting during the internal pipe inspection and determined the pit morphology indicates the presence of mic. Question g1-6 is updated to reflect the identification of localized pitting, and g1-7 is updated to include microbiological as the type of corrosion related to this accident. During the investigation, cpl determined that mic was caused by not purging the discharge line while the booster pump was not in operation for an extended period of time. In order to prevent similar accidents from occurring, cpl will flush the booster pump discharge line by alternating operation between redundant pumps on a quarterly basis. All repairs and remediation related to this accident are complete. 5. Nrc report number 1225104 corresponds to the 48 hour update report.
Report Received Date 2018-10-18 00:00:00
Iyear 2018
Report Number 20180314
Supplemental Number 32004
Report Type Supplemental Final
Operator Id 31888 PHMSA Enforcement
Name Centurion Pipeline L.p.
Operator Street Address 5 Greenway Plaza, Suite 1600
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77046-7570
Local Datetime 2018-09-17 15:10:00
Location Latitude 33.4103 Google Maps OpenStreetMap
Location Longitude -102.44483 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 15
Recovered Bbls 15
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2018-09-17 15:10:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-09-17 15:35:00
Restart Datetime 2018-09-18 17:35:00
On Site Datetime 2018-09-17 15:10:00
Nrc Rpt Datetime 2018-09-17 15:53:00
Nrc Rpt Num 1224883 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Slaughter Station
Segment Name Booster Pump #1 Discharge Line
Onshore State Abbreviation Tx
Onshore Postal Code 79372
Onshore City Name Not Within A Municipality
Onshore County Name Hockley
Designated Location Milepost/valve Station
Designated Name Bp0001dischar
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 204
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 12
Pipe Wall Thickness 0.375
Pipe Smys 35000
Pipe Specification Grade B
Pipe Seam Type Erw - High Frequency
Pipe Manufacturer California Steel Industries
Pipe Coating Type Fusion Bonded Epoxy(Fbe)
Installation Year 2009
Manufactured Year 2008
Material Involved Carbon Steel
Release Type Leak
Leak Type Other
Leak Type Other Through-Wall Pit Due To Mic
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 1048
Est Cost Prop Damage 64000
Est Cost Emergency 13700
Est Cost Environmental 2250
Est Cost Other 0
Prpty 80998
Accident Psig 213
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Water Acid Ind Yes
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering No
Corrosion Coupons Yes
Collected Data Ind No
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name J***** M* M********
Preparer Title Project Engineer - Pipeline Compliance
Preparer Email J***************@c**********.com
Preparer Telephone 713-552-8915
Prepared Date 2019-04-23 00:00:00
Authorizer Name D**** M****
Authorizer Telephone 713-366-5130
Authorizer Title Senior Pipeline Compliance Consultant
Authorizer Email D**********@c**********.com
Narrative On september 17, 2018, at approximately 3:10 pm, a centurion pipeline l.P. (cpl) employee identified a leak at slaughter station near levelland, texas, in hockley county, texas. Cpl immediately shut down the station and secured the release. After excavation, cpl determined the source of crude oil to be the 12'' discharge line of booster pump #1. Cpl installed a plidco split + sleeve, a commercially available bolt on split sleeve repair, and restarted the station at 5:35 pm on september 18, 2018. Approximately 15 barrels of crude oil were released within the cpl-controlled station, and 13 barrels were recovered. No injuries, fatalities, or fires were associated with this accident. At the time of this submittal, the root cause analysis of the failure has not yet been completed. For the purposes of submitting this original accident report, cpl selected "corrosion failure" and a sub-cause of "internal corrosion." however, cpl will remove the failed section of pipe for further analysis and will submit a supplemental report containing the results of the failure investigation once completed. The supplemental report will also contain the amount of oil recovered during continued remediation, the remaining cost accruals associated with this accident, and any necessary preventative maintenance measures. Supplemental final report filed on april 23, 2019: the following updates are included in this supplemental/final report: 1. The volume of the commodity recovered in question a11 is updated to reflect the completed remediation efforts. All product has been recovered from the environment. 2. During the root cause analysis, cpl determined that the cause of failure is internal corrosion. Question c6 is updated to describe the type of accident as a leak due to a through-wall pit due to microbiologically induced corrosion (mic). 3. The remaining cost accruals and adjustments are accounted for in question d8. 4. Cpl identified pitting during the internal pipe inspection and determined the pit morphology indicates the presence of mic. Question g1-6 is updated to reflect the identification of localized pitting, and g1-7 is updated to include microbiological as the type of corrosion related to this accident. During the investigation, cpl determined that mic was caused by not purging the discharge line while the booster pump was not in operation for an extended period of time. In order to prevent similar accidents from occurring, cpl will flush the booster pump discharge line by alternating operation between redundant pumps on a quarterly basis. All repairs and remediation related to this accident are complete. 5. Nrc report number 1225104 corresponds to the 48 hour update report.

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