HL incident on 2018-09-17 — TX

Operator
Sunoco Pipeline L.p.
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$17,000
Incident datetime
2018-09-17 13:30
Report number
Location
TX
Narrative
On 9/17/2018 during a routine station check at approximately 13:30 a 4 bbl release was discovered at tank #9302 by local operations personnel. At approximately 15:12 tx rrc pipeline safety was contacted and incident no. 1839 was assigned. The source of the release was identified as the tank mixer. All released product was contained within the tank dike and additional means of containment were put in place to further reduce environmental impact of release until the tank was isolated and pumped out to a level below the mixer to fully stop the release. All free product was recovered and impacted soil was remediated on site. The mixer unit was removed and will be reinstalled upon repair. Analysis of the failure determined that the mixer motor had become misaligned causing bearing failure which caused the mixer shaft to drop and ultimately caused the failure of the mixer seal. Repaired mixer will be reinstalled and alignment of the motor verified to ensure there is no recurrence.
Detailed record list
Report Received Date
2018-10-15 00:00:00
Iyear
2018
Report Number
20180309
Supplemental Number
31077
Report Type
Original Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2018-09-17 13:30:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
4
Recovered Bbls
4
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2018-09-17 13:30:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Tank Was Isolated Which Allowed Facility To Continue To Function.
On Site Datetime
2018-09-17 13:30:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Seabreeze Tank # 9302
Segment Name
21006 - 10" Seabreeze To Nederland
Onshore State Abbreviation
Tx
Onshore Postal Code
77695
Onshore City Name
Winnie
Onshore County Name
Chambers County
Designated Location
Survey Station No.
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Tank/vessel
Tank Vessel Subtype
Mixer
Tank Type
Atmospheric
Installation Year
2015
Material Involved
Material Other Than Carbon Steel
Material Details
Stainless Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
180
Est Cost Prop Damage
17000
Est Cost Emergency
15000
Est Cost Environmental
4000
Est Cost Other
0
Prpty
36180
Accident Psig
15
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Other Equipment Failure
Eq Failure Type
Other Equipment Failure
Failure Details
Tank Mixer Seal Failure Caused By Bearing Failure Which Allowed The Mixer Shaft To Drop Causing Seal Failure.
Ief Addl Misalignment Ind
Yes
Preparer Name
T*** N*******
Preparer Title
Sr. Manager - Dot Compliance
Preparer Email
T************@e*************.com
Preparer Telephone
713-989-7126
Preparer Fax
877-917-0448
Prepared Date
2018-10-15 00:00:00
Authorizer Name
T*** N*******
Authorizer Telephone
713-989-7126
Authorizer Title
Sr. Manager - Dot Compliance
Authorizer Email
T************@e*************.com
Narrative
On 9/17/2018 during a routine station check at approximately 13:30 a 4 bbl release was discovered at tank #9302 by local operations personnel. At approximately 15:12 tx rrc pipeline safety was contacted and incident no. 1839 was assigned. The source of the release was identified as the tank mixer. All released product was contained within the tank dike and additional means of containment were put in place to further reduce environmental impact of release until the tank was isolated and pumped out to a level below the mixer to fully stop the release. All free product was recovered and impacted soil was remediated on site. The mixer unit was removed and will be reinstalled upon repair. Analysis of the failure determined that the mixer motor had become misaligned causing bearing failure which caused the mixer shaft to drop and ultimately caused the failure of the mixer seal. Repaired mixer will be reinstalled and alignment of the motor verified to ensure there is no recurrence.
Report Received Date 2018-10-15 00:00:00
Iyear 2018
Report Number 20180309
Supplemental Number 31077
Report Type Original Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2018-09-17 13:30:00
Location Latitude 29.788335 Google Maps OpenStreetMap
Location Longitude -94.400935 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 4
Recovered Bbls 4
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2018-09-17 13:30:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Tank Was Isolated Which Allowed Facility To Continue To Function.
On Site Datetime 2018-09-17 13:30:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Seabreeze Tank # 9302
Segment Name 21006 - 10" Seabreeze To Nederland
Onshore State Abbreviation Tx
Onshore Postal Code 77695
Onshore City Name Winnie
Onshore County Name Chambers County
Designated Location Survey Station No.
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Intrastate
Item Involved Tank/vessel
Tank Vessel Subtype Mixer
Tank Type Atmospheric
Installation Year 2015
Material Involved Material Other Than Carbon Steel
Material Details Stainless Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 180
Est Cost Prop Damage 17000
Est Cost Emergency 15000
Est Cost Environmental 4000
Est Cost Other 0
Prpty 36180
Accident Psig 15
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Other Equipment Failure
Eq Failure Type Other Equipment Failure
Failure Details Tank Mixer Seal Failure Caused By Bearing Failure Which Allowed The Mixer Shaft To Drop Causing Seal Failure.
Ief Addl Misalignment Ind Yes
Preparer Name T*** N*******
Preparer Title Sr. Manager - Dot Compliance
Preparer Email T************@e*************.com
Preparer Telephone 713-989-7126
Preparer Fax 877-917-0448
Prepared Date 2018-10-15 00:00:00
Authorizer Name T*** N*******
Authorizer Telephone 713-989-7126
Authorizer Title Sr. Manager - Dot Compliance
Authorizer Email T************@e*************.com
Narrative On 9/17/2018 during a routine station check at approximately 13:30 a 4 bbl release was discovered at tank #9302 by local operations personnel. At approximately 15:12 tx rrc pipeline safety was contacted and incident no. 1839 was assigned. The source of the release was identified as the tank mixer. All released product was contained within the tank dike and additional means of containment were put in place to further reduce environmental impact of release until the tank was isolated and pumped out to a level below the mixer to fully stop the release. All free product was recovered and impacted soil was remediated on site. The mixer unit was removed and will be reinstalled upon repair. Analysis of the failure determined that the mixer motor had become misaligned causing bearing failure which caused the mixer shaft to drop and ultimately caused the failure of the mixer seal. Repaired mixer will be reinstalled and alignment of the motor verified to ensure there is no recurrence.

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