HL incident on 2018-08-12 — OK

Operator
Medallion Operating Company, Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$500
Incident datetime
2018-08-12 07:00
Report number
Location
OK
Narrative
On sunday, august 12th at 0655, medallion measurement personnel received a call from a crude oil transport company on-site indicating a leak at its unmanned upton station (pump station). The leak was confirmed at 0700 and local operations personnel was dispatched. At 0755 operations personnel arrived on-site and isolated the leak. The station remained operational by diverting crude oil to storage tanks. The investigation found that the leak originated from a 0.5" schedule 80 nipple failure. The nipple was replaced immediately but the isolated piping remained closed while crews worked to clean the impacted soil. The station and affected piping was returned to full operational service at approximately 1000 on aug 12th. The investigation indicated that the release began at approximately 2140 on august 11th. Records indicate that the initial release occurred when the nipple developed a crack but did not completely break. When operations personnel arrived, the nipple had separated completely. It was also determined that the failure was the result of improper support. The nipple that failed was part of a pipeline appurtenance for thermal relief. Additional fittings had been added to the nipple over time as expansion projects at the site occurred. The added weight lacked adequate support contributing to the failure of the nipple. In addition, visual examination of the nipple showed pipe wrench teeth mark on the threads revealing improper installation. Immediate action: the schedule 80 nipple was replaced with a schedule 160 nipple. Additional corrective actions: (1) an engineering assessment has been initiated at all pump stations to identify appurtenances that are inadequately supported. The study is scheduled to be completed by 9/30. [study is complete, development of action plan to address findings is underway.] findings will be reviewed, and an action plan developed to address any findings. (2) medallion has begun developing a technical document/standard to provide guidance for thermal relief piping/tubing design and installation. This document will be completed and implemented by 4/1/2019. Clean up activities continued at the site until thursday, aug 16th. Soil samples were collected, and results are pending to determine if further remediation is required. During clean up most of the oil was recovered via vacuum truck. Precipitation at the time of the release aided in recovery and limited the impact to affected soil. 240 bbls were recovered and sent to a recycling facility. The total estimated released volume is 245 bbls. A final report will be submitted once remediation activities are complete. [remediation activities at the facility have been completed and contaminated soil has been returned to acceptable levels.]
Detailed record list
Report Received Date
2018-09-11 00:00:00
Iyear
2018
Report Number
20180276
Supplemental Number
31271
Report Type
Supplemental Final
Operator Id
Name
Medallion Operating Company, Llc
Operator Street Address
100 W Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2018-08-11 21:40:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
245
Recovered Bbls
240
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Notified By Customer Unloading Crude Oil At Truck Station
Incident Identified Datetime
2018-08-12 07:00:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Station Continued To Run And Crude Oil Was Divered To Storage Tank
On Site Datetime
2018-08-12 07:55:00
Nrc Rpt Datetime
2018-08-12 09:43:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Upton Station
Segment Name
Midkiff Lateral/ Ml-1000
Onshore State Abbreviation
Tx
Onshore Postal Code
79755
Onshore City Name
Not Within A Municipality
Onshore County Name
Upton
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Relief Line And Relief Equipment
Installation Year
2015
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
5000
Est Cost Gas Released
16000
Est Cost Prop Damage
500
Est Cost Emergency
65000
Est Cost Environmental
115000
Est Cost Other
0
Prpty
201500
Accident Psig
298
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Pipe Nipple
Additional Support Ind
Yes
Preparer Name
T*** R B*****
Preparer Title
Director - Ehs Regulatory
Preparer Email
T******@m*****************.com
Preparer Telephone
4692626060
Prepared Date
2018-12-04 00:00:00
Authorizer Name
T*** R B*****
Authorizer Telephone
4692626060
Authorizer Title
Director - Ehs Regulatory
Authorizer Email
T******@m*****************.com
Narrative
On sunday, august 12th at 0655, medallion measurement personnel received a call from a crude oil transport company on-site indicating a leak at its unmanned upton station (pump station). The leak was confirmed at 0700 and local operations personnel was dispatched. At 0755 operations personnel arrived on-site and isolated the leak. The station remained operational by diverting crude oil to storage tanks. The investigation found that the leak originated from a 0.5" schedule 80 nipple failure. The nipple was replaced immediately but the isolated piping remained closed while crews worked to clean the impacted soil. The station and affected piping was returned to full operational service at approximately 1000 on aug 12th. The investigation indicated that the release began at approximately 2140 on august 11th. Records indicate that the initial release occurred when the nipple developed a crack but did not completely break. When operations personnel arrived, the nipple had separated completely. It was also determined that the failure was the result of improper support. The nipple that failed was part of a pipeline appurtenance for thermal relief. Additional fittings had been added to the nipple over time as expansion projects at the site occurred. The added weight lacked adequate support contributing to the failure of the nipple. In addition, visual examination of the nipple showed pipe wrench teeth mark on the threads revealing improper installation. Immediate action: the schedule 80 nipple was replaced with a schedule 160 nipple. Additional corrective actions: (1) an engineering assessment has been initiated at all pump stations to identify appurtenances that are inadequately supported. The study is scheduled to be completed by 9/30. [study is complete, development of action plan to address findings is underway.] findings will be reviewed, and an action plan developed to address any findings. (2) medallion has begun developing a technical document/standard to provide guidance for thermal relief piping/tubing design and installation. This document will be completed and implemented by 4/1/2019. Clean up activities continued at the site until thursday, aug 16th. Soil samples were collected, and results are pending to determine if further remediation is required. During clean up most of the oil was recovered via vacuum truck. Precipitation at the time of the release aided in recovery and limited the impact to affected soil. 240 bbls were recovered and sent to a recycling facility. The total estimated released volume is 245 bbls. A final report will be submitted once remediation activities are complete. [remediation activities at the facility have been completed and contaminated soil has been returned to acceptable levels.]
Report Received Date 2018-09-11 00:00:00
Iyear 2018
Report Number 20180276
Supplemental Number 31271
Report Type Supplemental Final
Operator Id 39183 PHMSA Enforcement
Name Medallion Operating Company, Llc
Operator Street Address 100 W Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2018-08-11 21:40:00
Location Latitude 31.63329 Google Maps OpenStreetMap
Location Longitude -101.98251 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 245
Recovered Bbls 240
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Notified By Customer Unloading Crude Oil At Truck Station
Incident Identified Datetime 2018-08-12 07:00:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Station Continued To Run And Crude Oil Was Divered To Storage Tank
On Site Datetime 2018-08-12 07:55:00
Nrc Rpt Datetime 2018-08-12 09:43:00
Nrc Rpt Num 1221287 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Upton Station
Segment Name Midkiff Lateral/ Ml-1000
Onshore State Abbreviation Tx
Onshore Postal Code 79755
Onshore City Name Not Within A Municipality
Onshore County Name Upton
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Relief Line And Relief Equipment
Installation Year 2015
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 5000
Est Cost Gas Released 16000
Est Cost Prop Damage 500
Est Cost Emergency 65000
Est Cost Environmental 115000
Est Cost Other 0
Prpty 201500
Accident Psig 298
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Pipe Nipple
Additional Support Ind Yes
Preparer Name T*** R B*****
Preparer Title Director - Ehs Regulatory
Preparer Email T******@m*****************.com
Preparer Telephone 4692626060
Prepared Date 2018-12-04 00:00:00
Authorizer Name T*** R B*****
Authorizer Telephone 4692626060
Authorizer Title Director - Ehs Regulatory
Authorizer Email T******@m*****************.com
Narrative On sunday, august 12th at 0655, medallion measurement personnel received a call from a crude oil transport company on-site indicating a leak at its unmanned upton station (pump station). The leak was confirmed at 0700 and local operations personnel was dispatched. At 0755 operations personnel arrived on-site and isolated the leak. The station remained operational by diverting crude oil to storage tanks. The investigation found that the leak originated from a 0.5" schedule 80 nipple failure. The nipple was replaced immediately but the isolated piping remained closed while crews worked to clean the impacted soil. The station and affected piping was returned to full operational service at approximately 1000 on aug 12th. The investigation indicated that the release began at approximately 2140 on august 11th. Records indicate that the initial release occurred when the nipple developed a crack but did not completely break. When operations personnel arrived, the nipple had separated completely. It was also determined that the failure was the result of improper support. The nipple that failed was part of a pipeline appurtenance for thermal relief. Additional fittings had been added to the nipple over time as expansion projects at the site occurred. The added weight lacked adequate support contributing to the failure of the nipple. In addition, visual examination of the nipple showed pipe wrench teeth mark on the threads revealing improper installation. Immediate action: the schedule 80 nipple was replaced with a schedule 160 nipple. Additional corrective actions: (1) an engineering assessment has been initiated at all pump stations to identify appurtenances that are inadequately supported. The study is scheduled to be completed by 9/30. [study is complete, development of action plan to address findings is underway.] findings will be reviewed, and an action plan developed to address any findings. (2) medallion has begun developing a technical document/standard to provide guidance for thermal relief piping/tubing design and installation. This document will be completed and implemented by 4/1/2019. Clean up activities continued at the site until thursday, aug 16th. Soil samples were collected, and results are pending to determine if further remediation is required. During clean up most of the oil was recovered via vacuum truck. Precipitation at the time of the release aided in recovery and limited the impact to affected soil. 240 bbls were recovered and sent to a recycling facility. The total estimated released volume is 245 bbls. A final report will be submitted once remediation activities are complete. [remediation activities at the facility have been completed and contaminated soil has been returned to acceptable levels.]

All rights reserved. Copyright © by ClearPHMSA