HL incident on 2018-08-13 — TX

Operator
Centurion Pipeline L.p.
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$1,550
Incident datetime
2018-08-13 12:55
Report number
Location
TX
Narrative
On august 13, 2018, at approximately 12:55 pm, a centurion pipeline l.P. (cpl) employee identified a seal leak within the tank 2344 mixer housing. Tank 2344 is located at cpl's midland station near midland, texas, in midland county, texas. Cpl personnel immediately removed and replaced the failed seal. However, approximately 0.8 barrels of crude oil was released within the tank containment berm. After repairing the mixer seal, cpl remediated the contaminated soil on-site. There were no injuries, fatalities or fires associated with this event. Cpl determined the cause of the failure to be normal wear and tear over the life of the seal. In response to similar failures in the past, cpl began the process of replacing or upgrading all tank mixers as the respective tank is taken out of service for scheduled API 653 inspections. If a replacement is made, a seal pot level switch and vibration transmitter is installed. After the replacement or upgrade, if the mixer is leaking at a future time, the seal pot will be filled causing the level switch to be triggered resulting in the mixer being shut off. This will prevent catastrophic failure to the seal. In addition, the vibration transmitter will shut down the mixer if excessive vibration forces are detected. Regarding tank 2344, the next out of service API 653 inspection is scheduled for 2021, and in this case, the mixer seal failed before the seal pot level switch was scheduled to be installed. Pursuant to current procedures, the mixers are and will be inspected for visible leaks during cpl's monthly breakout tank inspections.
Detailed record list
Report Received Date
2018-09-11 00:00:00
Iyear
2018
Report Number
20180275
Supplemental Number
30927
Report Type
Original Final
Operator Id
Name
Centurion Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2018-08-13 12:55:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.8
Recovered Bbls
0.8
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2018-08-13 12:55:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
The Leak Was Isolated And Repairs Were Made Promptly.
On Site Datetime
2018-08-13 12:55:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Midland Station
Segment Name
Tank 2344 Mixer
Onshore State Abbreviation
Tx
Onshore Postal Code
79706
Onshore City Name
Not Within A Municipality
Onshore County Name
Midland
Designated Location
Milepost/valve Station
Designated Name
Tank 2344
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Tank/vessel
Tank Vessel Subtype
Mixer
Tank Type
Atmospheric
Installation Year
2011
Material Involved
Material Other Than Carbon Steel
Material Details
Carbon
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
54
Est Cost Prop Damage
1550
Est Cost Emergency
0
Est Cost Environmental
200
Est Cost Other
0
Prpty
1804
Accident Psig
4.34
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The leak rate was below detectable limits of scada system, hence the controllers were unable to discern or act on leak.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind
Yes
Eq Additional Other Details
Please See Narrative.
Preparer Name
J***** M* M********
Preparer Title
Project Engineer - Pipeline Compliance
Preparer Email
J***************@o**.com
Preparer Telephone
713-552-8915
Preparer Fax
713-215-7455
Prepared Date
2018-09-11 00:00:00
Authorizer Name
D**** M****
Authorizer Telephone
713-366-5130
Authorizer Title
Pipeline Compliance Regulatory Consultant
Authorizer Email
D**********@o**.com
Narrative
On august 13, 2018, at approximately 12:55 pm, a centurion pipeline l.P. (cpl) employee identified a seal leak within the tank 2344 mixer housing. Tank 2344 is located at cpl's midland station near midland, texas, in midland county, texas. Cpl personnel immediately removed and replaced the failed seal. However, approximately 0.8 barrels of crude oil was released within the tank containment berm. After repairing the mixer seal, cpl remediated the contaminated soil on-site. There were no injuries, fatalities or fires associated with this event. Cpl determined the cause of the failure to be normal wear and tear over the life of the seal. In response to similar failures in the past, cpl began the process of replacing or upgrading all tank mixers as the respective tank is taken out of service for scheduled API 653 inspections. If a replacement is made, a seal pot level switch and vibration transmitter is installed. After the replacement or upgrade, if the mixer is leaking at a future time, the seal pot will be filled causing the level switch to be triggered resulting in the mixer being shut off. This will prevent catastrophic failure to the seal. In addition, the vibration transmitter will shut down the mixer if excessive vibration forces are detected. Regarding tank 2344, the next out of service API 653 inspection is scheduled for 2021, and in this case, the mixer seal failed before the seal pot level switch was scheduled to be installed. Pursuant to current procedures, the mixers are and will be inspected for visible leaks during cpl's monthly breakout tank inspections.
Report Received Date 2018-09-11 00:00:00
Iyear 2018
Report Number 20180275
Supplemental Number 30927
Report Type Original Final
Operator Id 31888 PHMSA Enforcement
Name Centurion Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2018-08-13 12:55:00
Location Latitude 32.00727 Google Maps OpenStreetMap
Location Longitude -102.04082 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.8
Recovered Bbls 0.8
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2018-08-13 12:55:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain The Leak Was Isolated And Repairs Were Made Promptly.
On Site Datetime 2018-08-13 12:55:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Midland Station
Segment Name Tank 2344 Mixer
Onshore State Abbreviation Tx
Onshore Postal Code 79706
Onshore City Name Not Within A Municipality
Onshore County Name Midland
Designated Location Milepost/valve Station
Designated Name Tank 2344
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Intrastate
Item Involved Tank/vessel
Tank Vessel Subtype Mixer
Tank Type Atmospheric
Installation Year 2011
Material Involved Material Other Than Carbon Steel
Material Details Carbon
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 54
Est Cost Prop Damage 1550
Est Cost Emergency 0
Est Cost Environmental 200
Est Cost Other 0
Prpty 1804
Accident Psig 4.34
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The leak rate was below detectable limits of scada system, hence the controllers were unable to discern or act on leak.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind Yes
Eq Additional Other Details Please See Narrative.
Preparer Name J***** M* M********
Preparer Title Project Engineer - Pipeline Compliance
Preparer Email J***************@o**.com
Preparer Telephone 713-552-8915
Preparer Fax 713-215-7455
Prepared Date 2018-09-11 00:00:00
Authorizer Name D**** M****
Authorizer Telephone 713-366-5130
Authorizer Title Pipeline Compliance Regulatory Consultant
Authorizer Email D**********@o**.com
Narrative On august 13, 2018, at approximately 12:55 pm, a centurion pipeline l.P. (cpl) employee identified a seal leak within the tank 2344 mixer housing. Tank 2344 is located at cpl's midland station near midland, texas, in midland county, texas. Cpl personnel immediately removed and replaced the failed seal. However, approximately 0.8 barrels of crude oil was released within the tank containment berm. After repairing the mixer seal, cpl remediated the contaminated soil on-site. There were no injuries, fatalities or fires associated with this event. Cpl determined the cause of the failure to be normal wear and tear over the life of the seal. In response to similar failures in the past, cpl began the process of replacing or upgrading all tank mixers as the respective tank is taken out of service for scheduled API 653 inspections. If a replacement is made, a seal pot level switch and vibration transmitter is installed. After the replacement or upgrade, if the mixer is leaking at a future time, the seal pot will be filled causing the level switch to be triggered resulting in the mixer being shut off. This will prevent catastrophic failure to the seal. In addition, the vibration transmitter will shut down the mixer if excessive vibration forces are detected. Regarding tank 2344, the next out of service API 653 inspection is scheduled for 2021, and in this case, the mixer seal failed before the seal pot level switch was scheduled to be installed. Pursuant to current procedures, the mixers are and will be inspected for visible leaks during cpl's monthly breakout tank inspections.

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