HL incident on 2018-08-06 — IL

Operator
Bp Usfo/logistics
Cause
Equipment Failure
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$1,028,203
Incident datetime
2018-08-06 09:10
Report number
Location
IL
Narrative
Dubuque tank 12 was taken out of service for an API 653 inspection in late october, 2017. The API 653 inspection was performed during november of 2017, and repairs commenced in december of 2017. The repairs were completed july 19, 2018, and the tank returned to service by the end of july 2018. On 06 august 2018 @09:10 a local operations technician was performing his morning rounds. As the technician approached tank 12 the smell of diesel was detected. Upon further examination product was observed to be emanating from below the tank bottom. The technician contacted the terminal manager immediately. A gravity transfer to tank 13 was started and the control center commenced shipping out of tank 12 to evacuate product. Tank 12 was empty on 07 august 2018 @ 16:35. The metallurgical analysis determined that a heat affected zone weakened tank floor plate welds. The geotechnical investigation suggests seepage through the containment was potentially caused by: 1) existing subsurface utility line penetrations. 2) seeps near the bottom of the dikes. 3) desiccation cracking of the berm clays during extended drying periods. 4) zones of higher permeability materials in the floor or foundation soils under the berms. Work is underway to alleviate the seepage from the dike.
Detailed record list
Report Received Date
2018-09-05 00:00:00
Iyear
2018
Report Number
20180269
Supplemental Number
35019
Report Type
Supplemental Final
Operator Id
Name
Bp Usfo/logistics
Operator Street Address
30 S. Wacker Drive
Operator City Name
Chicago
Operator State Abbreviation
IL
Operator Postal Code
60606
Local Datetime
2018-08-04 19:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls
1450
Recovered Bbls
1031
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2018-08-06 09:10:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Tank Was Isolated & Drained While The Rest Of The Facility Continued To Operate.
On Site Datetime
2018-08-06 09:10:00
Nrc Rpt Datetime
2018-08-06 10:40:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Dubuque Terminal
Segment Name
Dubuque Tank Farm
Onshore State Abbreviation
Ia
Onshore Postal Code
52068
Onshore City Name
Peosta
Onshore County Name
Dubuque
Designated Location
Milepost/valve Station
Designated Name
Mp 206.98
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Tank Vessel Subtype
Single Bottom System
Tank Type
Atmospheric
Installation Year
1954
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Groundwater Remed Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
Yes
Surface Contam Ind
Yes
Groundwater Contam Ind
Yes
Amount Released
0.02
Rel Water Name
Tributary To Catfish Creek
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
27417
Est Cost Gas Released
138270
Est Cost Prop Damage
1028203
Est Cost Emergency
1746104
Est Cost Environmental
839077
Est Cost Other
0
Prpty
3779071
Accident Psig
18
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
This was a tank failure with no operator involvement which could have contributed to the tank failure.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type
Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Additional Other Ind
Yes
Eq Additional Other Details
Weld Heat Affected Zone Weakened Tank Floor Plate
Preparer Name
S**** F*********
Preparer Title
Dot Compliance Advisor
Preparer Email
F*****@b*.com
Preparer Telephone
2812173703
Prepared Date
2021-03-18 00:00:00
Authorizer Name
T****** S****
Authorizer Telephone
6306061404
Authorizer Title
Uspl Compliance Manager
Authorizer Email
T************@b*.com
Narrative
D******************************************************************************************************************************************************************************************************************************************************************************************************************************@09:10 a local operations technician was performing his morning rounds. As the technician approached tank 12 the smell of diesel was detected. Upon further examination product was observed to be emanating from below the tank bottom. The technician contacted the terminal manager immediately. A gravity transfer to tank 13 was started and the control center commenced shipping out of tank 12 to evacuate product. Tank 12 was empty on 07 august 2018 @ 16:35. The metallurgical analysis determined that a heat affected zone weakened tank floor plate welds. The geotechnical investigation suggests seepage through the containment was potentially caused by: 1) existing subsurface utility line penetrations. 2) seeps near the bottom of the dikes. 3) desiccation cracking of the berm clays during extended drying periods. 4) zones of higher permeability materials in the floor or foundation soils under the berms. ***********************************************************.
Report Received Date 2018-09-05 00:00:00
Iyear 2018
Report Number 20180269
Supplemental Number 35019
Report Type Supplemental Final
Operator Id 32044 PHMSA Enforcement
Name Bp Usfo/logistics
Operator Street Address 30 S. Wacker Drive
Operator City Name Chicago
Operator State Abbreviation IL
Operator Postal Code 60606
Local Datetime 2018-08-04 19:00:00
Location Latitude 42.485166 Google Maps OpenStreetMap
Location Longitude -90.787385 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Diesel, Fuel Oil, Kerosene, Jet Fuel
Unintentional Release Bbls 1450
Recovered Bbls 1031
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2018-08-06 09:10:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Tank Was Isolated & Drained While The Rest Of The Facility Continued To Operate.
On Site Datetime 2018-08-06 09:10:00
Nrc Rpt Datetime 2018-08-06 10:40:00
Nrc Rpt Num 1220668 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Dubuque Terminal
Segment Name Dubuque Tank Farm
Onshore State Abbreviation Ia
Onshore Postal Code 52068
Onshore City Name Peosta
Onshore County Name Dubuque
Designated Location Milepost/valve Station
Designated Name Mp 206.98
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Tank Vessel Subtype Single Bottom System
Tank Type Atmospheric
Installation Year 1954
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Groundwater Remed Ind Yes
Soil Remed Ind Yes
Water Contam Ind Yes
Surface Contam Ind Yes
Groundwater Contam Ind Yes
Amount Released 0.02
Rel Water Name Tributary To Catfish Creek
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 27417
Est Cost Gas Released 138270
Est Cost Prop Damage 1028203
Est Cost Emergency 1746104
Est Cost Environmental 839077
Est Cost Other 0
Prpty 3779071
Accident Psig 18
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details This was a tank failure with no operator involvement which could have contributed to the tank failure.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Failure Type Failure Of Equipment Body (Except Pump), Tank Plate, Or Other Material
Eq Additional Other Ind Yes
Eq Additional Other Details Weld Heat Affected Zone Weakened Tank Floor Plate
Preparer Name S**** F*********
Preparer Title Dot Compliance Advisor
Preparer Email F*****@b*.com
Preparer Telephone 2812173703
Prepared Date 2021-03-18 00:00:00
Authorizer Name T****** S****
Authorizer Telephone 6306061404
Authorizer Title Uspl Compliance Manager
Authorizer Email T************@b*.com
Narrative D******************************************************************************************************************************************************************************************************************************************************************************************************************************@09:10 a local operations technician was performing his morning rounds. As the technician approached tank 12 the smell of diesel was detected. Upon further examination product was observed to be emanating from below the tank bottom. The technician contacted the terminal manager immediately. A gravity transfer to tank 13 was started and the control center commenced shipping out of tank 12 to evacuate product. Tank 12 was empty on 07 august 2018 @ 16:35. The metallurgical analysis determined that a heat affected zone weakened tank floor plate welds. The geotechnical investigation suggests seepage through the containment was potentially caused by: 1) existing subsurface utility line penetrations. 2) seeps near the bottom of the dikes. 3) desiccation cracking of the berm clays during extended drying periods. 4) zones of higher permeability materials in the floor or foundation soils under the berms. ***********************************************************.

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