HL incident on 2018-08-02 — TX

Operator
Seadrift Pipeline Corp
Cause
Incorrect Operation
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$47,000
Incident datetime
2018-08-02 16:10
Report number
Location
TX
Narrative
On august 2, 2018 technicians were preparing to start up propane pump p-103 inside the seadrift plant in seadrift, texas. After the technician commanded the pump to start, it caught fire. The pump seal had just been replaced. The technician onsite watching the pump was communicating with the control room during start-up when he observed the fire. The remote emergency shutdown device and remote deluge systems which isolated propane to the pump and placed the station in by-pass was automatically initiated. This minimized the fire and release to about 8 gallons of propane; however, the ensuing fire was enough to damage the motor. The root cause investigation determined that the primary cause of the pump malfunction was inadequate pump seal installation procedures, which resulted in a misalignment of the coupling assembly. The misalignment prevented the seal from functioning properly and caused the pump fire. The procedure was revised to prevent recurrence.
Detailed record list
Report Received Date
2018-08-31 00:00:00
Iyear
2018
Report Number
20180262
Supplemental Number
31752
Report Type
Supplemental Final
Operator Id
Name
Seadrift Pipeline Corp
Operator Street Address
1000 County Road 340
Operator City Name
Angleton
Operator State Abbreviation
TX
Operator Postal Code
77515
Local Datetime
2018-08-02 16:10:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
0.2
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2018-08-02 16:10:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Release Was From A Pump, Which Had Been Isolated/out Of Service For Maintenance
On Site Datetime
2018-08-02 16:10:00
Nrc Rpt Datetime
2018-08-02 18:45:00
Nrc Rpt Num
Ignite Ind
Yes
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Gcpl_ella-Seadrift_8in
Segment Name
Ella Seadrift
Onshore State Abbreviation
Tx
Onshore Postal Code
77983
Onshore City Name
Seadrift
Onshore County Name
Calhoun
Designated Location
Milepost/valve Station
Designated Name
Seadrift Oper
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pump
Installation Year
2018
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
10
Est Cost Prop Damage
47000
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
47010
Accident Psig
1000
Mop Psig
1753
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
This event occurred while personnel were starting up a pump after maintenance, the controller was not involved until the event started, and responded appropriately.
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
1
Num Employees Failed
0
Cause
Incorrect Operation
Cause Details
Equipment Not Installed Properly
Operation Type
Equipment Not Installed Properly
Related Inadequate Proc Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
J******* A*******
Preparer Title
Regulatory Compliance Specialist
Preparer Email
J*********@d**.com
Preparer Telephone
979-238-0361
Preparer Fax
979-238-5685
Prepared Date
2019-03-08 00:00:00
Authorizer Name
J******* A*******
Authorizer Telephone
979-238-0361
Authorizer Title
Regulatory Complaince Specialist
Authorizer Email
J*********@d**.com
Narrative
On august 2, 2018 technicians were preparing to start up propane pump p-103 inside the seadrift plant in seadrift, texas. After the technician commanded the pump to start, it caught fire. The pump seal had just been replaced. The technician onsite watching the pump was communicating with the control room during start-up when he observed the fire. The remote emergency shutdown device and remote deluge systems which isolated propane to the pump and placed the station in by-pass was automatically initiated. This minimized the fire and release to about 8 gallons of propane; however, the ensuing fire was enough to damage the motor. The root cause investigation determined that the primary cause of the pump malfunction was inadequate pump seal installation procedures, which resulted in a misalignment of the coupling assembly. The misalignment prevented the seal from functioning properly and caused the pump fire. The procedure was revised to prevent recurrence.
Report Received Date 2018-08-31 00:00:00
Iyear 2018
Report Number 20180262
Supplemental Number 31752
Report Type Supplemental Final
Operator Id 26086 PHMSA Enforcement
Name Seadrift Pipeline Corp
Operator Street Address 1000 County Road 340
Operator City Name Angleton
Operator State Abbreviation TX
Operator Postal Code 77515
Local Datetime 2018-08-02 16:10:00
Location Latitude 28.5108876 Google Maps OpenStreetMap
Location Longitude -96.7655338 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 0.2
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2018-08-02 16:10:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Release Was From A Pump, Which Had Been Isolated/out Of Service For Maintenance
On Site Datetime 2018-08-02 16:10:00
Nrc Rpt Datetime 2018-08-02 18:45:00
Nrc Rpt Num 1220355 NRC Report How to search
Ignite Ind Yes
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Gcpl_ella-Seadrift_8in
Segment Name Ella Seadrift
Onshore State Abbreviation Tx
Onshore Postal Code 77983
Onshore City Name Seadrift
Onshore County Name Calhoun
Designated Location Milepost/valve Station
Designated Name Seadrift Oper
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Pump
Installation Year 2018
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 10
Est Cost Prop Damage 47000
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 47010
Accident Psig 1000
Mop Psig 1753
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details This event occurred while personnel were starting up a pump after maintenance, the controller was not involved until the event started, and responded appropriately.
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 1
Num Employees Failed 0
Cause Incorrect Operation
Cause Details Equipment Not Installed Properly
Operation Type Equipment Not Installed Properly
Related Inadequate Proc Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name J******* A*******
Preparer Title Regulatory Compliance Specialist
Preparer Email J*********@d**.com
Preparer Telephone 979-238-0361
Preparer Fax 979-238-5685
Prepared Date 2019-03-08 00:00:00
Authorizer Name J******* A*******
Authorizer Telephone 979-238-0361
Authorizer Title Regulatory Complaince Specialist
Authorizer Email J*********@d**.com
Narrative On august 2, 2018 technicians were preparing to start up propane pump p-103 inside the seadrift plant in seadrift, texas. After the technician commanded the pump to start, it caught fire. The pump seal had just been replaced. The technician onsite watching the pump was communicating with the control room during start-up when he observed the fire. The remote emergency shutdown device and remote deluge systems which isolated propane to the pump and placed the station in by-pass was automatically initiated. This minimized the fire and release to about 8 gallons of propane; however, the ensuing fire was enough to damage the motor. The root cause investigation determined that the primary cause of the pump malfunction was inadequate pump seal installation procedures, which resulted in a misalignment of the coupling assembly. The misalignment prevented the seal from functioning properly and caused the pump fire. The procedure was revised to prevent recurrence.

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