HL incident on 2018-08-02 — TX

Operator
Genesis Pipeline Usa, L.p.
Cause
Incorrect Operation
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2018-08-02 01:00
Report number
Location
TX
Narrative
On 8/1/2018, genesis personnel and contractors prepared to remove an inoperable 36" valve at tank 520 in the raceland rail facility. The valve is located within a 12' x 15' x 7' vault open to the atmosphere. Prior to disconnection, tank 520 was evacuated of product and downstream valves were locked using loto procedure. A contractor (pcm) was used to operate a crane to lift the valve during the unbolting and removal of the valve. During the unbolting process, the crew noticed a small amount of product released from the flange. The bolts were tightened and the pump was run until the flow rate showed no product flowing. The valve was again unbolted and the lifting by crane was begun. The pipe begin to leak into a drip pan but soon it was observed that the volume was greater than anticipated. The release was totally contained inside the vault area. A vac truck was called in to remove the product and it arrived at 06:00 on 8/2/18. The total release was estimated at 40 bbls. The containment area was cleaned and the replacement valve was installed without further complications. Supplemental (12/6/18): added the correct date of manufacture for the valve (part c question 3j) amended part g6 explanation and sub-cause. Amended part g6, 3 sub-cause to " failure to follow procedure."
Detailed record list
Report Received Date
2018-08-31 00:00:00
Iyear
2018
Report Number
20180260
Supplemental Number
31285
Report Type
Supplemental Final
Operator Id
Name
Genesis Pipeline Usa, L.p.
Operator Street Address
811 Louisiana St. Suite 1200
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2018-08-02 01:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
40
Recovered Bbls
40
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2018-08-02 01:00:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-08-01 11:30:00
Restart Datetime
2018-08-02 14:00:00
On Site Datetime
2018-02-02 06:00:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Raceland Rail Terminal
Segment Name
Tank 520
Onshore State Abbreviation
La
Onshore Postal Code
70394
Onshore City Name
Raceland
Onshore County Name
Lafourche
Designated Location
Milepost/valve Station
Designated Name
Raceland
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Valve
Valve Type
Mainline
Valve Mainline Type
Gate
Valve Manufacturer
Dsi
Tank Type
Atmospheric
Installation Year
2015
Manufactured Year
2008
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
0
Est Cost Emergency
2000
Est Cost Environmental
0
Est Cost Other
0
Prpty
2000
Accident Psig
1
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
The Pipe Was Not Completely Drained According To Written Procedure.
Related Failure Follow Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
J**** M*****
Preparer Title
Pipeline Compliance Specialist
Preparer Email
J***********@g****.com
Preparer Telephone
713-725-1663
Prepared Date
2018-12-06 00:00:00
Authorizer Name
J*** J*****
Authorizer Telephone
713-860-2605
Authorizer Title
Dot Compliance Manager
Authorizer Email
J**********@g****.com
Narrative
On 8/1/2018, genesis personnel and contractors prepared to remove an inoperable 36" valve at tank 520 in the raceland rail facility. The valve is located within a 12' x 15' x 7' vault open to the atmosphere. Prior to disconnection, tank 520 was evacuated of product and downstream valves were locked using loto procedure. A contractor (pcm) was used to operate a crane to lift the valve during the unbolting and removal of the valve. During the unbolting process, the crew noticed a small amount of product released from the flange. The bolts were tightened and the pump was run until the flow rate showed no product flowing. The valve was again unbolted and the lifting by crane was begun. The pipe begin to leak into a drip pan but soon it was observed that the volume was greater than anticipated. The release was totally contained inside the vault area. A vac truck was called in to remove the product and it arrived at 06:00 on 8/2/18. The total release was estimated at 40 bbls. The containment area was cleaned and the replacement valve was installed without further complications. Supplemental (12/6/18): added the correct date of manufacture for the valve (part c question 3j) amended part g6 explanation and sub-cause. Amended part g6, 3 sub-cause to " failure to follow procedure."
Report Received Date 2018-08-31 00:00:00
Iyear 2018
Report Number 20180260
Supplemental Number 31285
Report Type Supplemental Final
Operator Id 31045 PHMSA Enforcement
Name Genesis Pipeline Usa, L.p.
Operator Street Address 811 Louisiana St. Suite 1200
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2018-08-02 01:00:00
Location Latitude 29.743266 Google Maps OpenStreetMap
Location Longitude -90.601545 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 40
Recovered Bbls 40
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2018-08-02 01:00:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-08-01 11:30:00
Restart Datetime 2018-08-02 14:00:00
On Site Datetime 2018-02-02 06:00:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Raceland Rail Terminal
Segment Name Tank 520
Onshore State Abbreviation La
Onshore Postal Code 70394
Onshore City Name Raceland
Onshore County Name Lafourche
Designated Location Milepost/valve Station
Designated Name Raceland
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Intrastate
Item Involved Valve
Valve Type Mainline
Valve Mainline Type Gate
Valve Manufacturer Dsi
Tank Type Atmospheric
Installation Year 2015
Manufactured Year 2008
Material Involved Carbon Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 0
Est Cost Emergency 2000
Est Cost Environmental 0
Est Cost Other 0
Prpty 2000
Accident Psig 1
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details The Pipe Was Not Completely Drained According To Written Procedure.
Related Failure Follow Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name J**** M*****
Preparer Title Pipeline Compliance Specialist
Preparer Email J***********@g****.com
Preparer Telephone 713-725-1663
Prepared Date 2018-12-06 00:00:00
Authorizer Name J*** J*****
Authorizer Telephone 713-860-2605
Authorizer Title Dot Compliance Manager
Authorizer Email J**********@g****.com
Narrative On 8/1/2018, genesis personnel and contractors prepared to remove an inoperable 36" valve at tank 520 in the raceland rail facility. The valve is located within a 12' x 15' x 7' vault open to the atmosphere. Prior to disconnection, tank 520 was evacuated of product and downstream valves were locked using loto procedure. A contractor (pcm) was used to operate a crane to lift the valve during the unbolting and removal of the valve. During the unbolting process, the crew noticed a small amount of product released from the flange. The bolts were tightened and the pump was run until the flow rate showed no product flowing. The valve was again unbolted and the lifting by crane was begun. The pipe begin to leak into a drip pan but soon it was observed that the volume was greater than anticipated. The release was totally contained inside the vault area. A vac truck was called in to remove the product and it arrived at 06:00 on 8/2/18. The total release was estimated at 40 bbls. The containment area was cleaned and the replacement valve was installed without further complications. Supplemental (12/6/18): added the correct date of manufacture for the valve (part c question 3j) amended part g6 explanation and sub-cause. Amended part g6, 3 sub-cause to " failure to follow procedure."

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