HL incident on 2018-07-25 — OK

Operator
Oneok Ngl Pipeline, Llc
Cause
Incorrect Operation
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$250
Incident datetime
2018-07-25 15:30
Report number
Location
OK
Narrative
On 7/25/2018 oneok personnel changed seals on a pump at oneok's fairfield pump station. Upon completion of changing the seals personnel began to purge the pump cavity to return the pump to service. Purging began through a small ball valve on top of the pump without removing the temporary umbrella shade that had been installed to keep the sun off of the workers while changing the seal. As the purge began the vapors collected under the umbrella and it is believed static electricity ignited the vapors causing a flash fire. The fire immediately extinguished itself and the purge valve was closed. After a safety stand down, the remains of the umbrella were removed and the pump purge was completed. Oneok conducted a cause map investigation into the incident and determined procedures did not cover the use of an umbrella for shade during pump seal changes. In the future when an umbrella is used the umbrella support will be grounded and the umbrella will be removed prior to purging the pump.
Detailed record list
Report Received Date
2018-08-24 00:00:00
Iyear
2018
Report Number
20180256
Supplemental Number
30859
Report Type
Original Final
Operator Id
Name
Oneok Ngl Pipeline, Llc
Operator Street Address
100 West Fifth Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2018-07-25 15:30:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
0.02
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2018-07-25 15:30:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Pump Was Isolated From Pipeline, Pipeline Continued To Operate.
On Site Datetime
2018-07-25 15:30:00
Nrc Rpt Datetime
2018-07-25 15:42:00
Nrc Rpt Num
Ignite Ind
Yes
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Oneok Fairfield Pump Station (Site 541)
Segment Name
Oneok Arbuckle Pipeline Index # 10484
Onshore State Abbreviation
Tx
Onshore Postal Code
75840
Onshore City Name
Not Within A Municipality
Onshore County Name
Freestone
Designated Location
Milepost/valve Station
Designated Name
Pump Station
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pump
Installation Year
2009
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
Flash Fire Occurred While Purging Air From Pump Cavity After Seal Change And Burned Umbrella Shade. Fire Believed To Be Started By Static Electricity.
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
250
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
250
Accident Psig
50
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Pump was under control of local operating personnel
Employee Drug Test Ind
Yes
Contractor Drug Test Ind
No
Num Employees Tested
2
Num Employees Failed
0
Cause
Incorrect Operation
Cause Details
Other Incorrect Operation
Operation Type
Other Incorrect Operation
Operation Details
Purging Pump Without Moving Shade Umbrella From Over The Purge Vent Which Prevented Hydrocarbon Vapors From Dissipating.
Related Inadequate Proc Ind
Yes
Category Type
Routine Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
N*** J****
Preparer Title
Requlatory Compliance Manager
Preparer Email
N*********@o****.com
Preparer Telephone
580-395-6304
Preparer Fax
580-395-2933
Prepared Date
2018-08-24 00:00:00
Authorizer Name
N*** J****
Authorizer Telephone
580-395-6304
Authorizer Title
Regulatory Compliance Manager
Authorizer Email
N*********@o****.com
Narrative
On 7/25/2018 oneok personnel changed seals on a pump at oneok's fairfield pump station. Upon completion of changing the seals personnel began to purge the pump cavity to return the pump to service. Purging began through a small ball valve on top of the pump without removing the temporary umbrella shade that had been installed to keep the sun off of the workers while changing the seal. As the purge began the vapors collected under the umbrella and it is believed static electricity ignited the vapors causing a flash fire. The fire immediately extinguished itself and the purge valve was closed. After a safety stand down, the remains of the umbrella were removed and the pump purge was completed. Oneok conducted a cause map investigation into the incident and determined procedures did not cover the use of an umbrella for shade during pump seal changes. In the future when an umbrella is used the umbrella support will be grounded and the umbrella will be removed prior to purging the pump.
Report Received Date 2018-08-24 00:00:00
Iyear 2018
Report Number 20180256
Supplemental Number 30859
Report Type Original Final
Operator Id 32109 PHMSA Enforcement
Name Oneok Ngl Pipeline, Llc
Operator Street Address 100 West Fifth Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2018-07-25 15:30:00
Location Latitude 31.709201 Google Maps OpenStreetMap
Location Longitude -96.227467 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 0.02
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2018-07-25 15:30:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Pump Was Isolated From Pipeline, Pipeline Continued To Operate.
On Site Datetime 2018-07-25 15:30:00
Nrc Rpt Datetime 2018-07-25 15:42:00
Nrc Rpt Num 1219494 NRC Report How to search
Ignite Ind Yes
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Oneok Fairfield Pump Station (Site 541)
Segment Name Oneok Arbuckle Pipeline Index # 10484
Onshore State Abbreviation Tx
Onshore Postal Code 75840
Onshore City Name Not Within A Municipality
Onshore County Name Freestone
Designated Location Milepost/valve Station
Designated Name Pump Station
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Pump
Installation Year 2009
Material Involved Carbon Steel
Release Type Other
Release Type Details Flash Fire Occurred While Purging Air From Pump Cavity After Seal Change And Burned Umbrella Shade. Fire Believed To Be Started By Static Electricity.
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 250
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 250
Accident Psig 50
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Pump was under control of local operating personnel
Employee Drug Test Ind Yes
Contractor Drug Test Ind No
Num Employees Tested 2
Num Employees Failed 0
Cause Incorrect Operation
Cause Details Other Incorrect Operation
Operation Type Other Incorrect Operation
Operation Details Purging Pump Without Moving Shade Umbrella From Over The Purge Vent Which Prevented Hydrocarbon Vapors From Dissipating.
Related Inadequate Proc Ind Yes
Category Type Routine Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name N*** J****
Preparer Title Requlatory Compliance Manager
Preparer Email N*********@o****.com
Preparer Telephone 580-395-6304
Preparer Fax 580-395-2933
Prepared Date 2018-08-24 00:00:00
Authorizer Name N*** J****
Authorizer Telephone 580-395-6304
Authorizer Title Regulatory Compliance Manager
Authorizer Email N*********@o****.com
Narrative On 7/25/2018 oneok personnel changed seals on a pump at oneok's fairfield pump station. Upon completion of changing the seals personnel began to purge the pump cavity to return the pump to service. Purging began through a small ball valve on top of the pump without removing the temporary umbrella shade that had been installed to keep the sun off of the workers while changing the seal. As the purge began the vapors collected under the umbrella and it is believed static electricity ignited the vapors causing a flash fire. The fire immediately extinguished itself and the purge valve was closed. After a safety stand down, the remains of the umbrella were removed and the pump purge was completed. Oneok conducted a cause map investigation into the incident and determined procedures did not cover the use of an umbrella for shade during pump seal changes. In the future when an umbrella is used the umbrella support will be grounded and the umbrella will be removed prior to purging the pump.

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