HL incident on 2018-08-06 — OK

Operator
Williams Field Services - Gulf Coast Company, Lp
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$30,000
Incident datetime
2018-08-06 10:00
Report number
Location
OK
Narrative
Williams gcp damage prevention tech received a call from buckeye pipeline, just before 10:00 am on 8/6/18, letting him know there appeared to be some type of product on the ground at the block valve site off miller road 2 (this valve pen is shared with multiple pipeline companies in the area, and williams has a block valve in this pen for the 801 8" alky/c5 raffinate line). After receiving the call from buckeye, the williams damage prevention ops tech and supervisor went to the site. After inspecting the area, williams requested their pipeline control center shut the 801 line down at approximately 10:20 am. Other pipeline operators in the area began shutting in and additional williams personnel were dispatched to the site. Buckeye operates a gasoline line for targa-located in the same valve pen, and it was not obvious if the sheen was caused by either of the lines in the pen. Williams and buckeye sent a samples of the water/product mix to different labs for analysis in an attempt to determine the type of material that caused the sheen. The results were not helpful in pinpointing the type/origin of the material. Buckeye pipeline had assumed responsibility for the release, until the source of the release could be determined. Initial reports were made and hydro-excavation begin late afternoon/evening on 8/6/18. As of 7:30 am 8/7/18, hydro-excavation of buckeye's line and partial excavation of williams in-ground valve on the 801 line had not revealed a definitive source of the release. With the williams's line and buried valve partially exposed, williams's operations worked with their pipeline control to perform a bump test on the line to help determine if the release was from the williams's pipeline. At 11:05 am, tuesday, august 7, williams confirmed that the release was on their pipeline. Williams began transitioning control of the site at that time, from buckeye pipeline (which included contacting the trrc/nrc/harris county pollution control to inform them that williams was responsible for the release). Williams construction contractor began staging additional equipment and resources around 12:00 pm - 8/7/18. Hydro-excavation efforts continued throughout the day/night to fully expose the valve at this site, which revealed a small bonnet gasket leak (failed bonnet o-ring) on the grove g4n buried block valve. A temporary valve leak repair was made at approximately 5:00 pm on 8/9/18. Williams will continue to monitor the valve repair until the valve can be replaced. 8/22/18 pei report analytical results show that contamination was extremely limited, and the levels found by the lab do not warrant any additional soil removal at this time. All sample results were below the standards "protective of ground water". Pei's recommendation is that no further action is required at the site. Update 9/5/18 williams is currently planning to bring the two buried valves on this line above grade, which includes the miller road valve noted on the h-8 form, and replace them with new valves within the next year. Williams will continue to monitor the miller road block valve until the valve replacement project is complete.
Detailed record list
Report Received Date
2018-08-24 00:00:00
Iyear
2018
Report Number
20180255
Supplemental Number
30996
Report Type
Supplemental Final
Operator Id
Name
Williams Field Services - Gulf Coast Company, Lp
Operator Street Address
One Williams Center P.o. Box 645
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74172
Local Datetime
2018-08-06 08:50:00
Location Latitude
Location Longitude
-95.14327781
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Other Hvl
Commodity Details
Alkylate
Unintentional Release Bbls
11
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Other Third Party Pipeline Company
Incident Identified Datetime
2018-08-06 10:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-08-06 10:30:00
Restart Datetime
2018-08-09 17:00:00
On Site Datetime
2018-08-07 12:30:00
Nrc Rpt Datetime
2018-08-07 12:52:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Automatic
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Miller Road Mainline Valve Station
Segment Name
1801
Onshore State Abbreviation
Tx
Onshore Postal Code
77049
Onshore City Name
Channelview
Onshore County Name
Harris
Designated Location
Milepost/valve Station
Designated Name
Valve Station
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
72
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Valve
Valve Type
Mainline
Valve Mainline Type
Gate
Valve Manufacturer
Grove
Installation Year
1995
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Vegetation Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
1200
Est Cost Prop Damage
30000
Est Cost Emergency
165000
Est Cost Environmental
20000
Est Cost Other
0
Prpty
216200
Accident Psig
500
Mop Psig
720
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
42240
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Incident was reported by a third party pipeline company
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
O-Ring
Eq Additional Other Ind
Yes
Eq Additional Other Details
Age Of Valve/gasket Hardened
Preparer Name
E**** R********
Preparer Title
Regulatory Compliance Specialist Sr.
Preparer Email
E****************@w*******.com
Preparer Telephone
7132152846
Prepared Date
2018-10-01 00:00:00
Authorizer Name
C**** R****
Authorizer Telephone
9185736724
Authorizer Title
Manager Pipeline Safety
Authorizer Email
C**********@w*******.com
Narrative
Williams gcp damage prevention tech received a call from buckeye pipeline, just before 10:00 am on 8/6/18, letting him know there appeared to be some type of product on the ground at the block valve site off miller road 2 (this valve pen is shared with multiple pipeline companies in the area, and williams has a block valve in this pen for the 801 8" alky/c5 raffinate line). After receiving the call from buckeye, the williams damage prevention ops tech and supervisor went to the site. After inspecting the area, williams requested their pipeline control center shut the 801 line down at approximately 10:20 am. Other pipeline operators in the area began shutting in and additional williams personnel were dispatched to the site. Buckeye operates a gasoline line for targa-located in the same valve pen, and it was not obvious if the sheen was caused by either of the lines in the pen. Williams and buckeye sent a samples of the water/product mix to different labs for analysis in an attempt to determine the type of material that caused the sheen. The results were not helpful in pinpointing the type/origin of the material. Buckeye pipeline had assumed responsibility for the release, until the source of the release could be determined. Initial reports were made and hydro-excavation begin late afternoon/evening on 8/6/18. As of 7:30 am 8/7/18, hydro-excavation of buckeye's line and partial excavation of williams in-ground valve on the 801 line had not revealed a definitive source of the release. With the williams's line and buried valve partially exposed, williams's operations worked with their pipeline control to perform a bump test on the line to help determine if the release was from the williams's pipeline. At 11:05 am, tuesday, august 7, williams confirmed that the release was on their pipeline. Williams began transitioning control of the site at that time, from buckeye pipeline (which included contacting the trrc/nrc/harris county pollution control to inform them that williams was responsible for the release). Williams construction contractor began staging additional equipment and resources around 12:00 pm - 8/7/18. Hydro-excavation efforts continued throughout the day/night to fully expose the valve at this site, which revealed a small bonnet gasket leak (failed bonnet o-ring) on the grove g4n buried block valve. A temporary valve leak repair was made at approximately 5:00 pm on 8/9/18. Williams will continue to monitor the valve repair until the valve can be replaced. 8/22/18 pei report analytical results show that contamination was extremely limited, and the levels found by the lab do not warrant any additional soil removal at this time. All sample results were below the standards "protective of ground water". Pei's recommendation is that no further action is required at the site. Update 9/5/18 williams is currently planning to bring the two buried valves on this line above grade, which includes the miller road valve noted on the h-8 form, and replace them with new valves within the next year. Williams will continue to monitor the miller road block valve until the valve replacement project is complete.
Report Received Date 2018-08-24 00:00:00
Iyear 2018
Report Number 20180255
Supplemental Number 30996
Report Type Supplemental Final
Operator Id 994 PHMSA Enforcement
Name Williams Field Services - Gulf Coast Company, Lp
Operator Street Address One Williams Center P.o. Box 645
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74172
Local Datetime 2018-08-06 08:50:00
Location Latitude 29.81889996 Google Maps OpenStreetMap
Location Longitude -95.14327781 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Other Hvl
Commodity Details Alkylate
Unintentional Release Bbls 11
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Other Third Party Pipeline Company
Incident Identified Datetime 2018-08-06 10:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-08-06 10:30:00
Restart Datetime 2018-08-09 17:00:00
On Site Datetime 2018-08-07 12:30:00
Nrc Rpt Datetime 2018-08-07 12:52:00
Nrc Rpt Num 1220794 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Automatic
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Miller Road Mainline Valve Station
Segment Name 1801
Onshore State Abbreviation Tx
Onshore Postal Code 77049
Onshore City Name Channelview
Onshore County Name Harris
Designated Location Milepost/valve Station
Designated Name Valve Station
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 72
Crossing No
Pipe Facility Type Intrastate
Item Involved Valve
Valve Type Mainline
Valve Mainline Type Gate
Valve Manufacturer Grove
Installation Year 1995
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Vegetation Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 1200
Est Cost Prop Damage 30000
Est Cost Emergency 165000
Est Cost Environmental 20000
Est Cost Other 0
Prpty 216200
Accident Psig 500
Mop Psig 720
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 42240
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Incident was reported by a third party pipeline company
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind O-Ring
Eq Additional Other Ind Yes
Eq Additional Other Details Age Of Valve/gasket Hardened
Preparer Name E**** R********
Preparer Title Regulatory Compliance Specialist Sr.
Preparer Email E****************@w*******.com
Preparer Telephone 7132152846
Prepared Date 2018-10-01 00:00:00
Authorizer Name C**** R****
Authorizer Telephone 9185736724
Authorizer Title Manager Pipeline Safety
Authorizer Email C**********@w*******.com
Narrative Williams gcp damage prevention tech received a call from buckeye pipeline, just before 10:00 am on 8/6/18, letting him know there appeared to be some type of product on the ground at the block valve site off miller road 2 (this valve pen is shared with multiple pipeline companies in the area, and williams has a block valve in this pen for the 801 8" alky/c5 raffinate line). After receiving the call from buckeye, the williams damage prevention ops tech and supervisor went to the site. After inspecting the area, williams requested their pipeline control center shut the 801 line down at approximately 10:20 am. Other pipeline operators in the area began shutting in and additional williams personnel were dispatched to the site. Buckeye operates a gasoline line for targa-located in the same valve pen, and it was not obvious if the sheen was caused by either of the lines in the pen. Williams and buckeye sent a samples of the water/product mix to different labs for analysis in an attempt to determine the type of material that caused the sheen. The results were not helpful in pinpointing the type/origin of the material. Buckeye pipeline had assumed responsibility for the release, until the source of the release could be determined. Initial reports were made and hydro-excavation begin late afternoon/evening on 8/6/18. As of 7:30 am 8/7/18, hydro-excavation of buckeye's line and partial excavation of williams in-ground valve on the 801 line had not revealed a definitive source of the release. With the williams's line and buried valve partially exposed, williams's operations worked with their pipeline control to perform a bump test on the line to help determine if the release was from the williams's pipeline. At 11:05 am, tuesday, august 7, williams confirmed that the release was on their pipeline. Williams began transitioning control of the site at that time, from buckeye pipeline (which included contacting the trrc/nrc/harris county pollution control to inform them that williams was responsible for the release). Williams construction contractor began staging additional equipment and resources around 12:00 pm - 8/7/18. Hydro-excavation efforts continued throughout the day/night to fully expose the valve at this site, which revealed a small bonnet gasket leak (failed bonnet o-ring) on the grove g4n buried block valve. A temporary valve leak repair was made at approximately 5:00 pm on 8/9/18. Williams will continue to monitor the valve repair until the valve can be replaced. 8/22/18 pei report analytical results show that contamination was extremely limited, and the levels found by the lab do not warrant any additional soil removal at this time. All sample results were below the standards "protective of ground water". Pei's recommendation is that no further action is required at the site. Update 9/5/18 williams is currently planning to bring the two buried valves on this line above grade, which includes the miller road valve noted on the h-8 form, and replace them with new valves within the next year. Williams will continue to monitor the miller road block valve until the valve replacement project is complete.

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