HL incident on 2018-07-17 — TX

Operator
Kinder Morgan Liquid Terminals, Llc
Cause
Incorrect Operation
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2018-07-17 06:00
Report number
Location
TX
Narrative
At approximately 06:00 on 7/17/18, an operator noticed product on the ground at seaway manifold. 24.3 bbls of transmix spilled out of containment. After further investigation, it was discovered that two block and bleed valves on the 16l and d hdr were open during a line transfer. The valves were closed and the product was cleaned up. Prevention plan - km added block and bleed valves to maintenance dual verification policy to ensure all block and bleed valves are returned to normal operating conditions upon completion of maintenance activities. Process was updated so that operations personnel will place any blue tagged valves (valves that were not pressure tested) in the local position and lock them in place with an operations lock to ensure the control room cannot operate the valve until operations verifies there are no leaks and all block and bleed valves are in the correct position.
Detailed record list
Report Received Date
2018-08-15 00:00:00
Iyear
2018
Report Number
20180238
Supplemental Number
31023
Report Type
Supplemental Final
Operator Id
Name
Kinder Morgan Liquid Terminals, Llc
Operator Street Address
1001 Louisiana St, Suite 1000
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2018-07-17 06:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls
24.3
Recovered Bbls
24.3
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2018-07-17 06:00:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Accident Did Not Affect Operation Of The Facility.
On Site Datetime
2018-07-17 06:05:00
Nrc Rpt Datetime
2018-07-17 14:32:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Pasadena Terminal
Segment Name
Hiv-13275
Onshore State Abbreviation
Tx
Onshore Postal Code
77506
Onshore City Name
Pasadena
Onshore County Name
Harris
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
2018
Material Involved
Carbon Steel
Release Type
Other
Release Type Details
Block And Bleed Valve Left Open.
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Commercially Nav Ind
Yes
Commercially Nav Yes No
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Usa Ecological Ind
Yes
Usa Ecological Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
3025
Est Cost Prop Damage
0
Est Cost Emergency
0
Est Cost Environmental
75000
Est Cost Other
0
Prpty
78025
Accident Psig
61
Mop Psig
225
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Controllers not involved in incident.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Incorrect Operation
Cause Details
Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Operation Type
Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Related Inadequate Proc Ind
Yes
Category Type
Other Maintenance
Operator Qualification Ind
Yes
Qualified Individuals
Yes, They Were Qualified For The Task(S)
Preparer Name
D******* S*******
Preparer Title
Director Of Compliance Codes And Standards
Preparer Email
D****************@k***********.com
Preparer Telephone
7134206496
Preparer Fax
3039843048
Prepared Date
2018-10-05 00:00:00
Authorizer Name
D******* S*******
Authorizer Telephone
7134206496
Authorizer Title
Director Of Compliance Codes And Standards
Authorizer Email
D****************@k***********.com
Narrative
At approximately 06:00 on 7/17/18, an operator noticed product on the ground at seaway manifold. 24.3 bbls of transmix spilled out of containment. After further investigation, it was discovered that two block and bleed valves on the 16l and d hdr were open during a line transfer. The valves were closed and the product was cleaned up. Prevention plan - km added block and bleed valves to maintenance dual verification policy to ensure all block and bleed valves are returned to normal operating conditions upon completion of maintenance activities. Process was updated so that operations personnel will place any blue tagged valves (valves that were not pressure tested) in the local position and lock them in place with an operations lock to ensure the control room cannot operate the valve until operations verifies there are no leaks and all block and bleed valves are in the correct position.
Report Received Date 2018-08-15 00:00:00
Iyear 2018
Report Number 20180238
Supplemental Number 31023
Report Type Supplemental Final
Operator Id 26041 PHMSA Enforcement
Name Kinder Morgan Liquid Terminals, Llc
Operator Street Address 1001 Louisiana St, Suite 1000
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2018-07-17 06:00:00
Location Latitude 29.72536 Google Maps OpenStreetMap
Location Longitude -95.20334 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls 24.3
Recovered Bbls 24.3
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2018-07-17 06:00:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Accident Did Not Affect Operation Of The Facility.
On Site Datetime 2018-07-17 06:05:00
Nrc Rpt Datetime 2018-07-17 14:32:00
Nrc Rpt Num 1218654 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Pasadena Terminal
Segment Name Hiv-13275
Onshore State Abbreviation Tx
Onshore Postal Code 77506
Onshore City Name Pasadena
Onshore County Name Harris
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 2018
Material Involved Carbon Steel
Release Type Other
Release Type Details Block And Bleed Valve Left Open.
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Commercially Nav Ind Yes
Commercially Nav Yes No Yes
High Pop Ind Yes
High Pop Yes No Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Usa Ecological Ind Yes
Usa Ecological Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 3025
Est Cost Prop Damage 0
Est Cost Emergency 0
Est Cost Environmental 75000
Est Cost Other 0
Prpty 78025
Accident Psig 61
Mop Psig 225
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Controllers not involved in incident.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Incorrect Operation
Cause Details Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Operation Type Valve Left Or Placed In Wrong Position, But Not Resulting In A Tank, Vessel, Or Sump/separator Overflow Or Facility Overpressure
Related Inadequate Proc Ind Yes
Category Type Other Maintenance
Operator Qualification Ind Yes
Qualified Individuals Yes, They Were Qualified For The Task(S)
Preparer Name D******* S*******
Preparer Title Director Of Compliance Codes And Standards
Preparer Email D****************@k***********.com
Preparer Telephone 7134206496
Preparer Fax 3039843048
Prepared Date 2018-10-05 00:00:00
Authorizer Name D******* S*******
Authorizer Telephone 7134206496
Authorizer Title Director Of Compliance Codes And Standards
Authorizer Email D****************@k***********.com
Narrative At approximately 06:00 on 7/17/18, an operator noticed product on the ground at seaway manifold. 24.3 bbls of transmix spilled out of containment. After further investigation, it was discovered that two block and bleed valves on the 16l and d hdr were open during a line transfer. The valves were closed and the product was cleaned up. Prevention plan - km added block and bleed valves to maintenance dual verification policy to ensure all block and bleed valves are returned to normal operating conditions upon completion of maintenance activities. Process was updated so that operations personnel will place any blue tagged valves (valves that were not pressure tested) in the local position and lock them in place with an operations lock to ensure the control room cannot operate the valve until operations verifies there are no leaks and all block and bleed valves are in the correct position.

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