HL incident on 2018-07-17 — TX

Operator
Sunoco Pipeline L.p.
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$100
Incident datetime
2018-07-17 11:00
Report number
Location
TX
Narrative
On 07/17/18 at 11:00 company personnel were performing routine inspection on the saratoga to sour lake 8 inch at black cat station and discovered crude dripping from the trap launcher door. Approximately 1 bbl had been released to the ground. Control center was notified and the line was shut down immediately. After discovery, txrrc was notified and incident no. 1808 was assigned. Upon investigation it was determined that there was debris between the sealing o-ring and sealing surface of the launcher trap door that caused o-ring to fail. All free oil was removed by vacuum truck and all contaminated soil has been removed for remediation and fresh dirt/rock brought in. The launcher sealing surface and door were cleaned of debris and a new o-ring was installed.
Detailed record list
Report Received Date
2018-08-14 00:00:00
Iyear
2018
Report Number
20180237
Supplemental Number
30792
Report Type
Original Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2018-07-17 11:00:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
1
Recovered Bbls
1
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2018-07-17 11:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-07-17 11:00:00
Restart Datetime
2018-07-17 17:00:00
On Site Datetime
2018-07-17 11:00:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Black Cat Station
Segment Name
21016 - Saratoga To Sour Lake 8"
Onshore State Abbreviation
Tx
Onshore Postal Code
77659
Onshore City Name
Sour Lake
Onshore County Name
Hardin
Designated Location
Milepost/valve Station
Designated Name
462+00
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Scraper/pig Trap
Installation Year
2003
Material Involved
Material Other Than Carbon Steel
Material Details
O-Ring
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
Yes
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
70
Est Cost Prop Damage
100
Est Cost Emergency
4000
Est Cost Environmental
5170
Est Cost Other
0
Prpty
9340
Accident Psig
98
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
12
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
O-Ring
Eq Additional Other Ind
Yes
Eq Additional Other Details
Debris Between Sealing Surface Of Trap Door And O-Ring Caused Failure.
Preparer Name
T*** N*******
Preparer Title
Sr. Manager - Dot Compliance
Preparer Email
T************@e*************.com
Preparer Telephone
713-989-7126
Preparer Fax
877-917-0448
Prepared Date
2018-08-14 00:00:00
Authorizer Name
T*** N*******
Authorizer Telephone
713-989-7126
Authorizer Title
Sr. Manager - Dot Compliance
Authorizer Email
T************@e*************.com
Narrative
On 07/17/18 at 11:00 company personnel were performing routine inspection on the saratoga to sour lake 8 inch at black cat station and discovered crude dripping from the trap launcher door. Approximately 1 bbl had been released to the ground. Control center was notified and the line was shut down immediately. After discovery, txrrc was notified and incident no. 1808 was assigned. Upon investigation it was determined that there was debris between the sealing o-ring and sealing surface of the launcher trap door that caused o-ring to fail. All free oil was removed by vacuum truck and all contaminated soil has been removed for remediation and fresh dirt/rock brought in. The launcher sealing surface and door were cleaned of debris and a new o-ring was installed.
Report Received Date 2018-08-14 00:00:00
Iyear 2018
Report Number 20180237
Supplemental Number 30792
Report Type Original Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2018-07-17 11:00:00
Location Latitude 30.18138 Google Maps OpenStreetMap
Location Longitude -94.429033 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 1
Recovered Bbls 1
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2018-07-17 11:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-07-17 11:00:00
Restart Datetime 2018-07-17 17:00:00
On Site Datetime 2018-07-17 11:00:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Black Cat Station
Segment Name 21016 - Saratoga To Sour Lake 8"
Onshore State Abbreviation Tx
Onshore Postal Code 77659
Onshore City Name Sour Lake
Onshore County Name Hardin
Designated Location Milepost/valve Station
Designated Name 462+00
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Scraper/pig Trap
Installation Year 2003
Material Involved Material Other Than Carbon Steel
Material Details O-Ring
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment Yes
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 70
Est Cost Prop Damage 100
Est Cost Emergency 4000
Est Cost Environmental 5170
Est Cost Other 0
Prpty 9340
Accident Psig 98
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 12
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind O-Ring
Eq Additional Other Ind Yes
Eq Additional Other Details Debris Between Sealing Surface Of Trap Door And O-Ring Caused Failure.
Preparer Name T*** N*******
Preparer Title Sr. Manager - Dot Compliance
Preparer Email T************@e*************.com
Preparer Telephone 713-989-7126
Preparer Fax 877-917-0448
Prepared Date 2018-08-14 00:00:00
Authorizer Name T*** N*******
Authorizer Telephone 713-989-7126
Authorizer Title Sr. Manager - Dot Compliance
Authorizer Email T************@e*************.com
Narrative On 07/17/18 at 11:00 company personnel were performing routine inspection on the saratoga to sour lake 8 inch at black cat station and discovered crude dripping from the trap launcher door. Approximately 1 bbl had been released to the ground. Control center was notified and the line was shut down immediately. After discovery, txrrc was notified and incident no. 1808 was assigned. Upon investigation it was determined that there was debris between the sealing o-ring and sealing surface of the launcher trap door that caused o-ring to fail. All free oil was removed by vacuum truck and all contaminated soil has been removed for remediation and fresh dirt/rock brought in. The launcher sealing surface and door were cleaned of debris and a new o-ring was installed.

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