HL incident on 2018-07-09 — TX

Operator
Dcp Midstream
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$0
Incident datetime
2018-07-09 08:15
Report number
Location
TX
Narrative
Pig launcher door was discovered to be leaking and reported by contractor on site. After further investigation and review of the incident, it is determined the filter door o-ring, which forms the internal seal, failed. The o-ring faliure occurred in the area where the buna type o-ring was joined/glued together on the ends. The one inch portion of the o-ring where the failure occurred was missing so exact sub-cause could not be determined. The pig launcher was isolated and the o-ring was replaced. Corrective action: #1. Increase inspection accuracy / by removing and inspecting the o-ring when utilizing launcher. #2. Next inspection/pig launch, change from buna type o-ring to a vulcunized molded viton o-ring. #3. Scheduled 9-28-18 review of o&m procedure f-22 scraper, sphere or in-line inspection facilities with sand hills ngl tech's.
Detailed record list
Report Received Date
2018-08-03 00:00:00
Iyear
2018
Report Number
20180226
Supplemental Number
30962
Report Type
Supplemental Final
Operator Id
Name
Dcp Midstream
Operator Street Address
2331 Citywest Blvd. Hq-08-S812-02
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Local Datetime
2018-07-09 08:15:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
0.39
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2018-07-09 08:15:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Leak Was On Launcher Door Gasket And Isolated
On Site Datetime
2018-07-09 09:00:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Wink Pump Station
Segment Name
Ngl Pump Station/facility
Onshore State Abbreviation
Tx
Onshore Postal Code
79789
Onshore City Name
Not Within A Municipality
Onshore County Name
Winkler
Designated Location
Milepost/valve Station
Designated Name
Pump Station
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Scraper/pig Trap
Installation Year
2017
Material Involved
Material Other Than Carbon Steel
Material Details
O-Ring Gasket
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
10
Est Cost Prop Damage
0
Est Cost Emergency
300
Est Cost Environmental
0
Est Cost Other
500
Est Cost Other Details
O-Ring Gasket Replacement
Prpty
810
Accident Psig
1390
Mop Psig
1480
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Pig launcher equipment is not controlled by control room.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
O-Ring
Eq Additional Other Ind
Yes
Eq Additional Other Details
O-Ring Failure Occured In The Portion Of The O-Ring Where The Ends Were Glued.
Preparer Name
D***** H******
Preparer Title
Principal Pipeline Compliance Specialist
Preparer Email
H******@d***********.com
Preparer Telephone
432-620-4063
Prepared Date
2018-09-20 00:00:00
Authorizer Name
J*** P*******
Authorizer Telephone
405-605-3859
Authorizer Title
Manager Pipeline Compliance
Authorizer Email
J*********@d***********.com
Narrative
Pig launcher door was discovered to be leaking and reported by contractor on site. After further investigation and review of the incident, it is determined the filter door o-ring, which forms the internal seal, failed. The o-ring faliure occurred in the area where the buna type o-ring was joined/glued together on the ends. The one inch portion of the o-ring where the failure occurred was missing so exact sub-cause could not be determined. The pig launcher was isolated and the o-ring was replaced. Corrective action: #1. Increase inspection accuracy / by removing and inspecting the o-ring when utilizing launcher. #2. Next inspection/pig launch, change from buna type o-ring to a vulcunized molded viton o-ring. #3. Scheduled 9-28-18 review of o&m procedure f-22 scraper, sphere or in-line inspection facilities with sand hills ngl tech's.
Report Received Date 2018-08-03 00:00:00
Iyear 2018
Report Number 20180226
Supplemental Number 30962
Report Type Supplemental Final
Operator Id 31130 PHMSA Enforcement
Name Dcp Midstream
Operator Street Address 2331 Citywest Blvd. Hq-08-S812-02
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Local Datetime 2018-07-09 08:15:00
Location Latitude 31.80026 Google Maps OpenStreetMap
Location Longitude -103.13523 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 0.39
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2018-07-09 08:15:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Leak Was On Launcher Door Gasket And Isolated
On Site Datetime 2018-07-09 09:00:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Wink Pump Station
Segment Name Ngl Pump Station/facility
Onshore State Abbreviation Tx
Onshore Postal Code 79789
Onshore City Name Not Within A Municipality
Onshore County Name Winkler
Designated Location Milepost/valve Station
Designated Name Pump Station
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Scraper/pig Trap
Installation Year 2017
Material Involved Material Other Than Carbon Steel
Material Details O-Ring Gasket
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 10
Est Cost Prop Damage 0
Est Cost Emergency 300
Est Cost Environmental 0
Est Cost Other 500
Est Cost Other Details O-Ring Gasket Replacement
Prpty 810
Accident Psig 1390
Mop Psig 1480
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Pig launcher equipment is not controlled by control room.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind O-Ring
Eq Additional Other Ind Yes
Eq Additional Other Details O-Ring Failure Occured In The Portion Of The O-Ring Where The Ends Were Glued.
Preparer Name D***** H******
Preparer Title Principal Pipeline Compliance Specialist
Preparer Email H******@d***********.com
Preparer Telephone 432-620-4063
Prepared Date 2018-09-20 00:00:00
Authorizer Name J*** P*******
Authorizer Telephone 405-605-3859
Authorizer Title Manager Pipeline Compliance
Authorizer Email J*********@d***********.com
Narrative Pig launcher door was discovered to be leaking and reported by contractor on site. After further investigation and review of the incident, it is determined the filter door o-ring, which forms the internal seal, failed. The o-ring faliure occurred in the area where the buna type o-ring was joined/glued together on the ends. The one inch portion of the o-ring where the failure occurred was missing so exact sub-cause could not be determined. The pig launcher was isolated and the o-ring was replaced. Corrective action: #1. Increase inspection accuracy / by removing and inspecting the o-ring when utilizing launcher. #2. Next inspection/pig launch, change from buna type o-ring to a vulcunized molded viton o-ring. #3. Scheduled 9-28-18 review of o&m procedure f-22 scraper, sphere or in-line inspection facilities with sand hills ngl tech's.

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