HL incident on 2018-07-04 — TX

Operator
Permian Express Partners Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$35,000
Incident datetime
2018-07-04 19:15
Report number
Location
TX
Narrative
On 7/4/18 at approximately 19:15 control center received a vfd fail alarm and the booster pump had also shutdown automatically at ringgold station. Control center immediately notified local operating personnel. Local operating personnel arrived at approximately 20:15 and began investigating. Personnel discovered an approximate 1 bbl release at the booster pump. Additional personnel were dispatched to assist with response. All free product was recovered and contaminated soil was removed for on-site remediation. Prior to the failure the booster pump had been taken out of service and sent to a 3rd party for rebuild. Once the booster pump was returned it was put back into service. The failure occurred after approximately 25 hrs of use after its return to service. After the failure the booster pump was again removed and sent off for analysis to determine the failure cause. Further investigation determined that the internal parts were not torqued properly from the rebuild. Excessive vibration caused a bearing to fail in the booster pump causing the seal failure which allowed the release to occur. The booster pump has been repaired by another vendor and returned to service.
Detailed record list
Report Received Date
2018-08-02 00:00:00
Iyear
2018
Report Number
20180222
Supplemental Number
30795
Report Type
Supplemental Final
Operator Id
Name
Permian Express Partners Llc
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2018-07-04 19:15:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
1
Recovered Bbls
0.5
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2018-07-04 19:15:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-07-04 19:15:00
Restart Datetime
2018-07-09 10:00:00
On Site Datetime
2018-07-04 20:15:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Ringgold Station
Segment Name
22022 - Corsicana To Ringgold 16"
Onshore State Abbreviation
Tx
Onshore Postal Code
76261
Onshore City Name
Ringgold
Onshore County Name
Montague
Designated Location
Survey Station No.
Designated Name
0+00
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pump
Installation Year
1998
Material Involved
Material Other Than Carbon Steel
Material Details
Stainless Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
65
Est Cost Prop Damage
35000
Est Cost Emergency
500
Est Cost Environmental
4500
Est Cost Other
0
Prpty
40065
Accident Psig
150
Mop Psig
285
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Controller reacted appropriately to scada alarms and contacted field operations personnel immediately.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Seal/packing Failure
Additional Vibration Ind
Yes
Preparer Name
T*** N*******
Preparer Title
Sr. Manager - Dot Compliance
Preparer Email
T************@e*************.com
Preparer Telephone
713-989-7126
Preparer Fax
877-917-0448
Prepared Date
2018-08-14 00:00:00
Authorizer Name
T*** N*******
Authorizer Telephone
713-989-7126
Authorizer Title
Sr. Manager - Dot Compliance
Authorizer Email
T************@e*************.com
Narrative
On 7/4/18 at approximately 19:15 control center received a vfd fail alarm and the booster pump had also shutdown automatically at ringgold station. Control center immediately notified local operating personnel. Local operating personnel arrived at approximately 20:15 and began investigating. Personnel discovered an approximate 1 bbl release at the booster pump. Additional personnel were dispatched to assist with response. All free product was recovered and contaminated soil was removed for on-site remediation. Prior to the failure the booster pump had been taken out of service and sent to a 3rd party for rebuild. Once the booster pump was returned it was put back into service. The failure occurred after approximately 25 hrs of use after its return to service. After the failure the booster pump was again removed and sent off for analysis to determine the failure cause. Further investigation determined that the internal parts were not torqued properly from the rebuild. Excessive vibration caused a bearing to fail in the booster pump causing the seal failure which allowed the release to occur. The booster pump has been repaired by another vendor and returned to service.
Report Received Date 2018-08-02 00:00:00
Iyear 2018
Report Number 20180222
Supplemental Number 30795
Report Type Supplemental Final
Operator Id 39596 PHMSA Enforcement
Name Permian Express Partners Llc
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2018-07-04 19:15:00
Location Latitude 33.86333 Google Maps OpenStreetMap
Location Longitude -97.95332 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 1
Recovered Bbls 0.5
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2018-07-04 19:15:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-07-04 19:15:00
Restart Datetime 2018-07-09 10:00:00
On Site Datetime 2018-07-04 20:15:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Ringgold Station
Segment Name 22022 - Corsicana To Ringgold 16"
Onshore State Abbreviation Tx
Onshore Postal Code 76261
Onshore City Name Ringgold
Onshore County Name Montague
Designated Location Survey Station No.
Designated Name 0+00
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Pump
Installation Year 1998
Material Involved Material Other Than Carbon Steel
Material Details Stainless Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 65
Est Cost Prop Damage 35000
Est Cost Emergency 500
Est Cost Environmental 4500
Est Cost Other 0
Prpty 40065
Accident Psig 150
Mop Psig 285
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Controller reacted appropriately to scada alarms and contacted field operations personnel immediately.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Seal/packing Failure
Additional Vibration Ind Yes
Preparer Name T*** N*******
Preparer Title Sr. Manager - Dot Compliance
Preparer Email T************@e*************.com
Preparer Telephone 713-989-7126
Preparer Fax 877-917-0448
Prepared Date 2018-08-14 00:00:00
Authorizer Name T*** N*******
Authorizer Telephone 713-989-7126
Authorizer Title Sr. Manager - Dot Compliance
Authorizer Email T************@e*************.com
Narrative On 7/4/18 at approximately 19:15 control center received a vfd fail alarm and the booster pump had also shutdown automatically at ringgold station. Control center immediately notified local operating personnel. Local operating personnel arrived at approximately 20:15 and began investigating. Personnel discovered an approximate 1 bbl release at the booster pump. Additional personnel were dispatched to assist with response. All free product was recovered and contaminated soil was removed for on-site remediation. Prior to the failure the booster pump had been taken out of service and sent to a 3rd party for rebuild. Once the booster pump was returned it was put back into service. The failure occurred after approximately 25 hrs of use after its return to service. After the failure the booster pump was again removed and sent off for analysis to determine the failure cause. Further investigation determined that the internal parts were not torqued properly from the rebuild. Excessive vibration caused a bearing to fail in the booster pump causing the seal failure which allowed the release to occur. The booster pump has been repaired by another vendor and returned to service.

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