HL incident on 2018-07-02 — TX

Operator
Phillips 66 Pipeline Llc
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$500
Incident datetime
2018-07-02 11:20
Report number
Location
TX
Narrative
At approximately 11:20 am on july 2, 2018, a p66 employee doing station checks found the seal on the fisher control valve at pep station was leaking crude oil to the ground. The pump was shut down and the control valve was isolated and drained up. The leak was estimated to be 0.29 barrels. The primary cause was most likely wear of the valve seals from normal operation; therefore, the inboard and outboard seals were replaced and the valve was returned to service. In addition, seals were replaced on a similar control valve at the dimmit station on this same pipeline. Finally, an annual preventative maintenance work order has been set up to replace the seals on these control valves every 12 months.
Detailed record list
Report Received Date
2018-07-27 00:00:00
Iyear
2018
Report Number
20180219
Supplemental Number
30714
Report Type
Original Final
Operator Id
Name
Phillips 66 Pipeline Llc
Operator Street Address
2331 Citywest Blvd
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Local Datetime
2018-07-02 11:20:00
Location Latitude
Location Longitude
-102.5202362
Commodity Released Type
Crude Oil
Unintentional Release Bbls
0.29
Recovered Bbls
0.29
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2018-07-02 11:20:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Station Control Valve Leak So Station Was Bypassed And Pipeline Continued To Run
On Site Datetime
2018-07-02 11:20:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Wt-10 / Pep Station
Segment Name
Pep Station
Onshore State Abbreviation
Tx
Onshore Postal Code
79336
Onshore City Name
Not Within A Municipality
Onshore County Name
Hockley
Designated Location
Milepost/valve Station
Designated Name
Pep Station
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Weld Subtype
Other
Weld Details
Control Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
20
Est Cost Prop Damage
500
Est Cost Emergency
0
Est Cost Environmental
1500
Est Cost Other
0
Prpty
2020
Accident Psig
490
Mop Psig
1195
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
This was a valve packing leak, and there were no operational issues, upsets or overpressure events which occurred on the pipeline system; therefore, controller actions could not have contributed to the accident.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind
Yes
Eq Additional Other Details
Likely The Seals Failed Due To Wear During Normal Operation
Preparer Name
C**** F*****
Preparer Title
Dot Coordinator
Preparer Email
C*************@p**.com
Preparer Telephone
303-862-1189
Prepared Date
2018-07-27 00:00:00
Authorizer Name
T*** F****
Authorizer Telephone
832-765-1632
Authorizer Title
Director Dot Compliance
Authorizer Email
T***********@p**.com
Narrative
At approximately 11:20 am on july 2, 2018, a p66 employee doing station checks found the seal on the fisher control valve at pep station was leaking crude oil to the ground. The pump was shut down and the control valve was isolated and drained up. The leak was estimated to be 0.29 barrels. The primary cause was most likely wear of the valve seals from normal operation; therefore, the inboard and outboard seals were replaced and the valve was returned to service. In addition, seals were replaced on a similar control valve at the dimmit station on this same pipeline. Finally, an annual preventative maintenance work order has been set up to replace the seals on these control valves every 12 months.
Report Received Date 2018-07-27 00:00:00
Iyear 2018
Report Number 20180219
Supplemental Number 30714
Report Type Original Final
Operator Id 31684 PHMSA Enforcement
Name Phillips 66 Pipeline Llc
Operator Street Address 2331 Citywest Blvd
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Local Datetime 2018-07-02 11:20:00
Location Latitude 33.78740126 Google Maps OpenStreetMap
Location Longitude -102.5202362 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 0.29
Recovered Bbls 0.29
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2018-07-02 11:20:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Station Control Valve Leak So Station Was Bypassed And Pipeline Continued To Run
On Site Datetime 2018-07-02 11:20:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Wt-10 / Pep Station
Segment Name Pep Station
Onshore State Abbreviation Tx
Onshore Postal Code 79336
Onshore City Name Not Within A Municipality
Onshore County Name Hockley
Designated Location Milepost/valve Station
Designated Name Pep Station
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Weld Subtype Other
Weld Details Control Valve
Valve Type Auxiliary Or Other Valve
Installation Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 20
Est Cost Prop Damage 500
Est Cost Emergency 0
Est Cost Environmental 1500
Est Cost Other 0
Prpty 2020
Accident Psig 490
Mop Psig 1195
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details This was a valve packing leak, and there were no operational issues, upsets or overpressure events which occurred on the pipeline system; therefore, controller actions could not have contributed to the accident.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind Seal (Not Pump Seal) Or Packing
Eq Additional Other Ind Yes
Eq Additional Other Details Likely The Seals Failed Due To Wear During Normal Operation
Preparer Name C**** F*****
Preparer Title Dot Coordinator
Preparer Email C*************@p**.com
Preparer Telephone 303-862-1189
Prepared Date 2018-07-27 00:00:00
Authorizer Name T*** F****
Authorizer Telephone 832-765-1632
Authorizer Title Director Dot Compliance
Authorizer Email T***********@p**.com
Narrative At approximately 11:20 am on july 2, 2018, a p66 employee doing station checks found the seal on the fisher control valve at pep station was leaking crude oil to the ground. The pump was shut down and the control valve was isolated and drained up. The leak was estimated to be 0.29 barrels. The primary cause was most likely wear of the valve seals from normal operation; therefore, the inboard and outboard seals were replaced and the valve was returned to service. In addition, seals were replaced on a similar control valve at the dimmit station on this same pipeline. Finally, an annual preventative maintenance work order has been set up to replace the seals on these control valves every 12 months.

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