HL incident on 2017-11-21 — TX

Operator
Centurion Pipeline L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$7,800
Incident datetime
2017-11-21 17:15
Report number
Location
TX
Narrative
On november 21, 2017, at 5:15pm, a contract inspector performing an in-service tank inspection at midland station near midland, texas, while working for centurion pipeline, l.P.(cpl), discovered a pinhole leak on the 12'' isolation valve to tank 1966's suction/fill line. The contract employee reported the leak to cpl's station operator, who initiated a prompt and effective response. However, approximately 40 barrels of crude oil leaked into the tank containment berm with all 40 barrels of crude oil later being recovered by vacuum truck and soil remediation. Upon investigation, cpl determined the cause of the leak, located in the 6 o'clock position of the valve body, to be internal corrosion due to the presence of water and microbiologically induced corrosion (mic). Both a visual inspection of the corroded area and lab analysis of the solids removed from the corrosion pits provided the information necessary to determine the cause of the leak. As a result of this leak, cpl identified all other tanks at midland station with similar suction/fill valve configurations, ultrasonically scanned the valves for metal loss, and determined whether valve repairs would be necessary. Further, all similar valve configurations will receive additional biocide treatment no later than february 1, 2018. Additionally, cpl is conducting a study to determine the existence of this incident cause elsewhere in the pipeline system. The result of this study will be communicated in a supplemental report. Supplemental report filed on january 04, 2017: this supplemental report is being filed to make two(2) corrections: 1) on page 2, question 7, the response has been updated to reflect zero members of the general public were evacuated, and 2) on page 7, question 8.A, the response has been updated to reflect that contract personnel working for the operator initially recognized the accident. As noted in the original report, another supplemental report will be filed communicating the results of the accident study. Supplemental final report filed on january 18, 2018: consistent with the narrative above, cpl expanded the study of tanks with similar suction/fill valve configuration to include the remainder of the system. As a result of the study, cpl identified additional tanks with a similar suction/fill configuration. The additional tanks identified will receive the same precautionary measures are the tanks identified at midland station, which includes ultrasonically scanning the valves for metal loss, performing any necessary repairs, and administering additional biocide treatments no later than march 1, 2018. Original final report filed on july 13, 2018: cpl is filing this new original final report at the request of the texas railroad commission (trrc). The initial original report and supplemental reports discussed above were all filed by email with the trrc on an outdated form. This filing is made within the PHMSA website at trrc's request and uses the current form. Since the original report filings were not within the PHMSA system, no report number was generated. Cpl is filing this report as an original report since a supplemental report cannot be filed for this accident in PHMSA's system without a report number. No other changes have been made between the january 18, 2018, supplemental report filing and this filing. Supplemental final report filed on july 27, 2018: this supplemental final report is being filed to correct a6 from 119788 to 1197885.
Detailed record list
Report Received Date
2018-07-13 00:00:00
Iyear
2017
Report Number
20180202
Supplemental Number
30717
Report Type
Supplemental Final
Operator Id
Name
Centurion Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2017-11-21 17:15:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
40
Recovered Bbls
40
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2017-11-21 17:15:00
System Part Involved
Onshore Terminal/tank Farm Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Existing Volume Was Pulled From Tank To Change The Valve.
On Site Datetime
2017-11-21 17:25:00
Nrc Rpt Datetime
2017-11-21 19:38:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Midland Station
Segment Name
12'' Suction Line On Tank 1966
Onshore State Abbreviation
Tx
Onshore Postal Code
79706
Onshore City Name
Not Within A Municipality
Onshore County Name
Midland County
Designated Location
Milepost/valve Station
Designated Name
Tank 1966
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Valve
Valve Type
Auxiliary Or Other Valve
Installation Year
2011
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
2273
Est Cost Prop Damage
7800
Est Cost Emergency
18200
Est Cost Environmental
40000
Est Cost Other
0
Prpty
68273
Accident Psig
10
Mop Psig
275
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
< 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Other Basis Ind
Yes
Int Corrosion Basis Details
Solid Sample Analysis
Int Other Loc Ind
Yes
Corrosion Location Details
6 O' Clock Position Of Valve Body
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Not Applicable - Not Mainline Pipe
Corrosion Coupons
Not Applicable - Not Mainline Pipe
Preparer Name
J***** M* M********
Preparer Title
Project Engineer
Preparer Email
J***************@o**.com
Preparer Telephone
713-552-8915
Prepared Date
2018-07-27 00:00:00
Authorizer Name
D**** M****
Authorizer Telephone
713-366-5130
Authorizer Title
Pipeline Compliance Regulatory Consultant
Authorizer Email
D**********@o**.com
Narrative
On november 21, 2017, at 5:15pm, a contract inspector performing an in-service tank inspection at midland station near midland, texas, while working for centurion pipeline, l.P.(cpl), discovered a pinhole leak on the 12'' isolation valve to tank 1966's suction/fill line. The contract employee reported the leak to cpl's station operator, who initiated a prompt and effective response. However, approximately 40 barrels of crude oil leaked into the tank containment berm with all 40 barrels of crude oil later being recovered by vacuum truck and soil remediation. Upon investigation, cpl determined the cause of the leak, located in the 6 o'clock position of the valve body, to be internal corrosion due to the presence of water and microbiologically induced corrosion (mic). Both a visual inspection of the corroded area and lab analysis of the solids removed from the corrosion pits provided the information necessary to determine the cause of the leak. As a result of this leak, cpl identified all other tanks at midland station with similar suction/fill valve configurations, ultrasonically scanned the valves for metal loss, and determined whether valve repairs would be necessary. Further, all similar valve configurations will receive additional biocide treatment no later than february 1, 2018. Additionally, cpl is conducting a study to determine the existence of this incident cause elsewhere in the pipeline system. The result of this study will be communicated in a supplemental report. Supplemental report filed on january 04, 2017: this supplemental report is being filed to make two(2) corrections: 1) on page 2, question 7, the response has been updated to reflect zero members of the general public were evacuated, and 2) on page 7, question 8.A, the response has been updated to reflect that contract personnel working for the operator initially recognized the accident. As noted in the original report, another supplemental report will be filed communicating the results of the accident study. Supplemental final report filed on january 18, 2018: consistent with the narrative above, cpl expanded the study of tanks with similar suction/fill valve configuration to include the remainder of the system. As a result of the study, cpl identified additional tanks with a similar suction/fill configuration. The additional tanks identified will receive the same precautionary measures are the tanks identified at midland station, which includes ultrasonically scanning the valves for metal loss, performing any necessary repairs, and administering additional biocide treatments no later than march 1, 2018. Original final report filed on july 13, 2018: cpl is filing this new original final report at the request of the texas railroad commission (trrc). The initial original report and supplemental reports discussed above were all filed by email with the trrc on an outdated form. This filing is made within the PHMSA website at trrc's request and uses the current form. Since the original report filings were not within the PHMSA system, no report number was generated. Cpl is filing this report as an original report since a supplemental report cannot be filed for this accident in PHMSA's system without a report number. No other changes have been made between the january 18, 2018, supplemental report filing and this filing. Supplemental final report filed on july 27, 2018: this supplemental final report is being filed to correct a6 from 119788 to 1197885.
Report Received Date 2018-07-13 00:00:00
Iyear 2017
Report Number 20180202
Supplemental Number 30717
Report Type Supplemental Final
Operator Id 31888 PHMSA Enforcement
Name Centurion Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2017-11-21 17:15:00
Location Latitude 32.00539 Google Maps OpenStreetMap
Location Longitude -102.04479 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 40
Recovered Bbls 40
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2017-11-21 17:15:00
System Part Involved Onshore Terminal/tank Farm Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Existing Volume Was Pulled From Tank To Change The Valve.
On Site Datetime 2017-11-21 17:25:00
Nrc Rpt Datetime 2017-11-21 19:38:00
Nrc Rpt Num 1197885 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Midland Station
Segment Name 12'' Suction Line On Tank 1966
Onshore State Abbreviation Tx
Onshore Postal Code 79706
Onshore City Name Not Within A Municipality
Onshore County Name Midland County
Designated Location Milepost/valve Station
Designated Name Tank 1966
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Intrastate
Item Involved Valve
Valve Type Auxiliary Or Other Valve
Installation Year 2011
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 2273
Est Cost Prop Damage 7800
Est Cost Emergency 18200
Est Cost Environmental 40000
Est Cost Other 0
Prpty 68273
Accident Psig 10
Mop Psig 275
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function < 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the facility was not monitored by a controller(s) at the time of the accident
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Other Basis Ind Yes
Int Corrosion Basis Details Solid Sample Analysis
Int Other Loc Ind Yes
Corrosion Location Details 6 O' Clock Position Of Valve Body
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Not Applicable - Not Mainline Pipe
Corrosion Coupons Not Applicable - Not Mainline Pipe
Preparer Name J***** M* M********
Preparer Title Project Engineer
Preparer Email J***************@o**.com
Preparer Telephone 713-552-8915
Prepared Date 2018-07-27 00:00:00
Authorizer Name D**** M****
Authorizer Telephone 713-366-5130
Authorizer Title Pipeline Compliance Regulatory Consultant
Authorizer Email D**********@o**.com
Narrative On november 21, 2017, at 5:15pm, a contract inspector performing an in-service tank inspection at midland station near midland, texas, while working for centurion pipeline, l.P.(cpl), discovered a pinhole leak on the 12'' isolation valve to tank 1966's suction/fill line. The contract employee reported the leak to cpl's station operator, who initiated a prompt and effective response. However, approximately 40 barrels of crude oil leaked into the tank containment berm with all 40 barrels of crude oil later being recovered by vacuum truck and soil remediation. Upon investigation, cpl determined the cause of the leak, located in the 6 o'clock position of the valve body, to be internal corrosion due to the presence of water and microbiologically induced corrosion (mic). Both a visual inspection of the corroded area and lab analysis of the solids removed from the corrosion pits provided the information necessary to determine the cause of the leak. As a result of this leak, cpl identified all other tanks at midland station with similar suction/fill valve configurations, ultrasonically scanned the valves for metal loss, and determined whether valve repairs would be necessary. Further, all similar valve configurations will receive additional biocide treatment no later than february 1, 2018. Additionally, cpl is conducting a study to determine the existence of this incident cause elsewhere in the pipeline system. The result of this study will be communicated in a supplemental report. Supplemental report filed on january 04, 2017: this supplemental report is being filed to make two(2) corrections: 1) on page 2, question 7, the response has been updated to reflect zero members of the general public were evacuated, and 2) on page 7, question 8.A, the response has been updated to reflect that contract personnel working for the operator initially recognized the accident. As noted in the original report, another supplemental report will be filed communicating the results of the accident study. Supplemental final report filed on january 18, 2018: consistent with the narrative above, cpl expanded the study of tanks with similar suction/fill valve configuration to include the remainder of the system. As a result of the study, cpl identified additional tanks with a similar suction/fill configuration. The additional tanks identified will receive the same precautionary measures are the tanks identified at midland station, which includes ultrasonically scanning the valves for metal loss, performing any necessary repairs, and administering additional biocide treatments no later than march 1, 2018. Original final report filed on july 13, 2018: cpl is filing this new original final report at the request of the texas railroad commission (trrc). The initial original report and supplemental reports discussed above were all filed by email with the trrc on an outdated form. This filing is made within the PHMSA website at trrc's request and uses the current form. Since the original report filings were not within the PHMSA system, no report number was generated. Cpl is filing this report as an original report since a supplemental report cannot be filed for this accident in PHMSA's system without a report number. No other changes have been made between the january 18, 2018, supplemental report filing and this filing. Supplemental final report filed on july 27, 2018: this supplemental final report is being filed to correct a6 from 119788 to 1197885.

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