HL incident on 2018-06-19 — TX

Operator
Genesis Pipeline Usa, L.p.
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$71,490
Incident datetime
2018-06-19 14:45
Report number
Location
TX
Narrative
Genesis received a call from a neighboring pipeline operator that their aerial patrol spotted oil on the ground near the genesis row south of brookhaven, ms. The pipeline was shut down and personnel were dispatched to location and arrived to find product spraying from a valve. Osro called for clean-up. Inspection of the valve showed that it was a refurbished valve that was not installed properly by the contractor in 2006. It was discovered that the valve bonnet flange did not have a o-ring in the o-ring groove. In its place, the contractor had used a silicone sealant instead of using the manufacturer's recommended parts. The silicone used had become brittle and cracked over time causing the bonnet flange to leak. The valve was repaired and the pipeline was placed back into service. Supplemental (08/06/18) - update to nrc number in part a. Update to latitude number to correct typo in part a. Additional timeline details: 6/19/18 14:01 - denbury pilot spots oil on the row and calls denbury to notify. Denbury in turn calls their field operator to travel to the location and assess the potential release. 14:40 - denbury field personnel arrives at the location and calls genesis field personnel to report it is a genesis pipe (valve) leaking. 14:45 - genesis personnel arrives at the location and calls genesis pipeline manager to report that a genesis pipe is leaking. The genesis pipeline manager begins collecting information about the pipeline and volume released. 15:12 - genesis pipeline manager calls genesis internal notification hotline to report the release. 3rd party contractor (witt obriens) makes notification calls to osros and genesis corporate personnel. 16:03 - genesis (by way of witt o'briens) notifies nrc of the release. 6/23/18 the valve in question is repaired and the pipeline is placed back into service. One upstream valve was inspected and found to be in a similar condition with very little product leaking. The valve was monitored during product transfer with appropriate containment applied in order to catch any volume of product that may come out of the bonnet. The amount of product collected during the transfer from this valve was approximately one ounce. The third and final valve on this segment was inspected and found to be in good condition and with appropriate manufacturer parts. 6/28/18 the upstream valve was cleaned up and repaired on 6/28.
Detailed record list
Report Received Date
2018-07-13 00:00:00
Iyear
2018
Report Number
20180201
Supplemental Number
30758
Report Type
Supplemental Final
Operator Id
Name
Genesis Pipeline Usa, L.p.
Operator Street Address
811 Louisiana St. Suite 1200
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2018-06-19 14:45:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
1.5
Recovered Bbls
1.5
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Air Patrol
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2018-06-19 14:45:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-06-19 14:45:00
Restart Datetime
2018-06-23 13:00:00
On Site Datetime
2018-06-19 15:45:00
Nrc Rpt Datetime
2018-06-19 16:03:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Brookhaven To Brookhaven Jct.
Segment Name
3008
Onshore State Abbreviation
Ms
Onshore Postal Code
39629
Onshore City Name
Brookhaven
Onshore County Name
Lincoln
Designated Location
Milepost/valve Station
Designated Name
Mp 6
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
24
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Valve
Valve Type
Mainline
Valve Mainline Type
Gate
Valve Manufacturer
Grove
Installation Year
2006
Manufactured Year
2004
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
4200
Est Cost Prop Damage
71490
Est Cost Emergency
17736
Est Cost Environmental
0
Est Cost Other
0
Prpty
93426
Accident Psig
60
Mop Psig
760
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
3261
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Leak was due to equipment failure.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Non-Threaded Connection Failure
Eq Failure Type
Non-Threaded Connection Failure
Other Non Threaded Ind
O-Ring
Additional Installation Ind
Yes
Preparer Name
J**** M*****
Preparer Title
Pipeline Compliance Specialist
Preparer Email
J***********@g****.com
Preparer Telephone
713-725-1663
Prepared Date
2018-08-06 00:00:00
Authorizer Name
J*** J*****
Authorizer Telephone
713-860-2605
Authorizer Title
Dot Compliance And Facility Security Manager
Authorizer Email
J**********@g****.com
Narrative
Genesis received a call from a neighboring pipeline operator that their aerial patrol spotted oil on the ground near the genesis row south of brookhaven, ms. The pipeline was shut down and personnel were dispatched to location and arrived to find product spraying from a valve. Osro called for clean-up. Inspection of the valve showed that it was a refurbished valve that was not installed properly by the contractor in 2006. It was discovered that the valve bonnet flange did not have a o-ring in the o-ring groove. In its place, the contractor had used a silicone sealant instead of using the manufacturer's recommended parts. The silicone used had become brittle and cracked over time causing the bonnet flange to leak. The valve was repaired and the pipeline was placed back into service. Supplemental (08/06/18) - update to nrc number in part a. Update to latitude number to correct typo in part a. Additional timeline details: 6/19/18 14:01 - denbury pilot spots oil on the row and calls denbury to notify. Denbury in turn calls their field operator to travel to the location and assess the potential release. 14:40 - denbury field personnel arrives at the location and calls genesis field personnel to report it is a genesis pipe (valve) leaking. 14:45 - genesis personnel arrives at the location and calls genesis pipeline manager to report that a genesis pipe is leaking. The genesis pipeline manager begins collecting information about the pipeline and volume released. 15:12 - genesis pipeline manager calls genesis internal notification hotline to report the release. 3rd party contractor (witt obriens) makes notification calls to osros and genesis corporate personnel. 16:03 - genesis (by way of witt o'briens) notifies nrc of the release. 6/23/18 the valve in question is repaired and the pipeline is placed back into service. One upstream valve was inspected and found to be in a similar condition with very little product leaking. The valve was monitored during product transfer with appropriate containment applied in order to catch any volume of product that may come out of the bonnet. The amount of product collected during the transfer from this valve was approximately one ounce. The third and final valve on this segment was inspected and found to be in good condition and with appropriate manufacturer parts. 6/28/18 the upstream valve was cleaned up and repaired on 6/28.
Report Received Date 2018-07-13 00:00:00
Iyear 2018
Report Number 20180201
Supplemental Number 30758
Report Type Supplemental Final
Operator Id 31045 PHMSA Enforcement
Name Genesis Pipeline Usa, L.p.
Operator Street Address 811 Louisiana St. Suite 1200
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2018-06-19 14:45:00
Location Latitude 31.53802 Google Maps OpenStreetMap
Location Longitude -90.45444 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 1.5
Recovered Bbls 1.5
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Air Patrol
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2018-06-19 14:45:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-06-19 14:45:00
Restart Datetime 2018-06-23 13:00:00
On Site Datetime 2018-06-19 15:45:00
Nrc Rpt Datetime 2018-06-19 16:03:00
Nrc Rpt Num 1215795 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Brookhaven To Brookhaven Jct.
Segment Name 3008
Onshore State Abbreviation Ms
Onshore Postal Code 39629
Onshore City Name Brookhaven
Onshore County Name Lincoln
Designated Location Milepost/valve Station
Designated Name Mp 6
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 24
Crossing No
Pipe Facility Type Interstate
Item Involved Valve
Valve Type Mainline
Valve Mainline Type Gate
Valve Manufacturer Grove
Installation Year 2006
Manufactured Year 2004
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Soil Remed Ind Yes
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 4200
Est Cost Prop Damage 71490
Est Cost Emergency 17736
Est Cost Environmental 0
Est Cost Other 0
Prpty 93426
Accident Psig 60
Mop Psig 760
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 3261
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Leak was due to equipment failure.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Non-Threaded Connection Failure
Eq Failure Type Non-Threaded Connection Failure
Other Non Threaded Ind O-Ring
Additional Installation Ind Yes
Preparer Name J**** M*****
Preparer Title Pipeline Compliance Specialist
Preparer Email J***********@g****.com
Preparer Telephone 713-725-1663
Prepared Date 2018-08-06 00:00:00
Authorizer Name J*** J*****
Authorizer Telephone 713-860-2605
Authorizer Title Dot Compliance And Facility Security Manager
Authorizer Email J**********@g****.com
Narrative Genesis received a call from a neighboring pipeline operator that their aerial patrol spotted oil on the ground near the genesis row south of brookhaven, ms. The pipeline was shut down and personnel were dispatched to location and arrived to find product spraying from a valve. Osro called for clean-up. Inspection of the valve showed that it was a refurbished valve that was not installed properly by the contractor in 2006. It was discovered that the valve bonnet flange did not have a o-ring in the o-ring groove. In its place, the contractor had used a silicone sealant instead of using the manufacturer's recommended parts. The silicone used had become brittle and cracked over time causing the bonnet flange to leak. The valve was repaired and the pipeline was placed back into service. Supplemental (08/06/18) - update to nrc number in part a. Update to latitude number to correct typo in part a. Additional timeline details: 6/19/18 14:01 - denbury pilot spots oil on the row and calls denbury to notify. Denbury in turn calls their field operator to travel to the location and assess the potential release. 14:40 - denbury field personnel arrives at the location and calls genesis field personnel to report it is a genesis pipe (valve) leaking. 14:45 - genesis personnel arrives at the location and calls genesis pipeline manager to report that a genesis pipe is leaking. The genesis pipeline manager begins collecting information about the pipeline and volume released. 15:12 - genesis pipeline manager calls genesis internal notification hotline to report the release. 3rd party contractor (witt obriens) makes notification calls to osros and genesis corporate personnel. 16:03 - genesis (by way of witt o'briens) notifies nrc of the release. 6/23/18 the valve in question is repaired and the pipeline is placed back into service. One upstream valve was inspected and found to be in a similar condition with very little product leaking. The valve was monitored during product transfer with appropriate containment applied in order to catch any volume of product that may come out of the bonnet. The amount of product collected during the transfer from this valve was approximately one ounce. The third and final valve on this segment was inspected and found to be in good condition and with appropriate manufacturer parts. 6/28/18 the upstream valve was cleaned up and repaired on 6/28.

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