HL incident on 2018-06-09 — TX

Operator
Shell Pipeline Co., L.p.
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$8,500
Incident datetime
2018-06-09 20:59
Report number
Location
TX
Narrative
The fourchon booster pump station unit #2 failed to shut down. Found in the motor contactor cabinet a c clip had fallen off of a pin which held in the linkage from the auxiliary contacts. The contact status became inaccurate as the c-clip which connects the linkage became loose and eventually fell off, allowing the linkage to disconnect. The contacts have varying relative position operation on the drum. The motor continued to run, the pump suction and discharge valves were closed. The pump seal eventually failed releasing crude within the pump to the surrounding pump base and area around the pump. The local operations personnel found the unit still running with some oil on the pump base. He contacted the controller to initiate the emergency shut down which he initiated, however the unit would not shut down due to the loss of the c clip on the linkage. The local operator was able to shut the power off to the station which shut down the motor.
Detailed record list
Report Received Date
2018-06-25 00:00:00
Iyear
2018
Report Number
20180176
Supplemental Number
30542
Report Type
Original Final
Operator Id
Name
Shell Pipeline Co., L.p.
Operator Street Address
150 North Dairy Ashford Road Wck Bldg. A
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77079
Local Datetime
2018-06-09 20:59:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
2.24
Recovered Bbls
2.24
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Controller
Operator Type
Operator Employee
Incident Identified Datetime
2018-06-09 20:59:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-06-09 21:03:00
Restart Datetime
2018-06-12 18:32:00
On Site Datetime
2018-06-09 20:59:00
Nrc Rpt Datetime
2018-06-09 22:08:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Delta Fourchon Booster Station
Segment Name
Fourchon Booster Station
Onshore State Abbreviation
La
Onshore Postal Code
70357
Onshore City Name
Fourchon
Onshore County Name
Lafourche
Designated Location
Milepost/valve Station
Designated Name
Fourchon Bstr
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pump
Installation Year
Unknown
Material Involved
Material Other Than Carbon Steel
Material Details
Carbide Material
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Commercially Nav Ind
Yes
Commercially Nav Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
0
Est Cost Prop Damage
8500
Est Cost Emergency
60000
Est Cost Environmental
0
Est Cost Other
0
Prpty
68500
Accident Psig
594
Mop Psig
1800
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
Yes
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind
Yes
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Pump Or Pump-Related Equipment
Eq Failure Type
Pump Or Pump-Related Equipment
Other Pump Ind
Seal/packing Failure
Eq Additional Other Ind
Yes
Eq Additional Other Details
Motor Contactor Failed To Shut Down The Motor That Powers The Pump
Preparer Name
R****** K*****
Preparer Title
Operations Support Coordinator
Preparer Email
R*************@s****.com
Preparer Telephone
832-762-2682
Prepared Date
2018-06-25 00:00:00
Authorizer Name
D****** P****
Authorizer Telephone
832-762-2553
Authorizer Title
Integrity And Reg Services Mngr
Authorizer Email
D************@s****.com
Narrative
The fourchon booster pump station unit #2 failed to shut down. Found in the motor contactor cabinet a c clip had fallen off of a pin which held in the linkage from the auxiliary contacts. The contact status became inaccurate as the c-clip which connects the linkage became loose and eventually fell off, allowing the linkage to disconnect. The contacts have varying relative position operation on the drum. The motor continued to run, the pump suction and discharge valves were closed. The pump seal eventually failed releasing crude within the pump to the surrounding pump base and area around the pump. The local operations personnel found the unit still running with some oil on the pump base. He contacted the controller to initiate the emergency shut down which he initiated, however the unit would not shut down due to the loss of the c clip on the linkage. The local operator was able to shut the power off to the station which shut down the motor.
Report Received Date 2018-06-25 00:00:00
Iyear 2018
Report Number 20180176
Supplemental Number 30542
Report Type Original Final
Operator Id 31174 PHMSA Enforcement
Name Shell Pipeline Co., L.p.
Operator Street Address 150 North Dairy Ashford Road Wck Bldg. A
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77079
Local Datetime 2018-06-09 20:59:00
Location Latitude 29.156902 Google Maps OpenStreetMap
Location Longitude -90.175944 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 2.24
Recovered Bbls 2.24
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Controller
Operator Type Operator Employee
Incident Identified Datetime 2018-06-09 20:59:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-06-09 21:03:00
Restart Datetime 2018-06-12 18:32:00
On Site Datetime 2018-06-09 20:59:00
Nrc Rpt Datetime 2018-06-09 22:08:00
Nrc Rpt Num 1214827 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Delta Fourchon Booster Station
Segment Name Fourchon Booster Station
Onshore State Abbreviation La
Onshore Postal Code 70357
Onshore City Name Fourchon
Onshore County Name Lafourche
Designated Location Milepost/valve Station
Designated Name Fourchon Bstr
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Pump
Installation Year Unknown
Material Involved Material Other Than Carbon Steel
Material Details Carbide Material
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Commercially Nav Ind Yes
Commercially Nav Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 0
Est Cost Prop Damage 8500
Est Cost Emergency 60000
Est Cost Environmental 0
Est Cost Other 0
Prpty 68500
Accident Psig 594
Mop Psig 1800
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind Yes
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest Schedule Ind Yes
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Pump Or Pump-Related Equipment
Eq Failure Type Pump Or Pump-Related Equipment
Other Pump Ind Seal/packing Failure
Eq Additional Other Ind Yes
Eq Additional Other Details Motor Contactor Failed To Shut Down The Motor That Powers The Pump
Preparer Name R****** K*****
Preparer Title Operations Support Coordinator
Preparer Email R*************@s****.com
Preparer Telephone 832-762-2682
Prepared Date 2018-06-25 00:00:00
Authorizer Name D****** P****
Authorizer Telephone 832-762-2553
Authorizer Title Integrity And Reg Services Mngr
Authorizer Email D************@s****.com
Narrative The fourchon booster pump station unit #2 failed to shut down. Found in the motor contactor cabinet a c clip had fallen off of a pin which held in the linkage from the auxiliary contacts. The contact status became inaccurate as the c-clip which connects the linkage became loose and eventually fell off, allowing the linkage to disconnect. The contacts have varying relative position operation on the drum. The motor continued to run, the pump suction and discharge valves were closed. The pump seal eventually failed releasing crude within the pump to the surrounding pump base and area around the pump. The local operations personnel found the unit still running with some oil on the pump base. He contacted the controller to initiate the emergency shut down which he initiated, however the unit would not shut down due to the loss of the c clip on the linkage. The local operator was able to shut the power off to the station which shut down the motor.

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