HL incident on 2018-05-14 — OK

Operator
Magellan Pipeline Company, Lp
Cause
Material Failure Of Pipe Or Weld
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$45,000
Incident datetime
2018-05-14 13:00
Report number
Location
OK
Narrative
At 13:00 on 5/14/18, a property owner notified field personnel at independence station of a discolored area in his field. Magellan field personnel inspected the site and further field investigation determined a probable release had occurred. Magellan's 8-inch pipeline was shut down and emergency response procedures were implemented. Anticipated heavy storms in the area required site prep activities to be conducted in order to access the release area. Mats were installed and gravel roads were constructed to allow equipment access to the site. Product recovery and containment was accomplished with vacuum trucks and earthen berms as defensive measures to minimize the foot print and consequences of the released product. Additional defensive measures were also employed ahead of the storm such as interceptor trenches and underflow dams. At approximately 20:30, the area was impacted by severe weather and the location received approximately 2-inches of rain during a 5-hour period. These defensive measures were successful as only a trace sheen was observed in an unnamed tributary that is a recipient of the agricultural field drainage. The unnamed tributary that the trace sheen was observed feeds rock creek but, there was no observations of released product reaching rock creek. The calculated total release volume to the agricultural field was determined to be 555 barrels in which only a slight sheen was observed in the unnamed tributary estimated to be less than one gallon. Affected soil at the release site was excavated and properly disposed. Impacted rainwater was contained and hauled off site for proper disposal. Magellan confirmed the release to be originating from a pinhole in a girth weld associated with the original fabrication of the weld. A temporary leak clamp was installed to stop the release. In order to permanently repair the release site, the line required startup to displace the gasoline batch with a diesel batch to ensure safer working conditions for welding and reduce hazardous vapors. A pressure reduction was implemented and a 30 minute static test was conducted prior starting up the line for displacement activities. Personnel were stationed at the leak site to monitor conditions during the gasoline displacement. Once the gasoline batch was displaced with diesel, drainup activities were completed on the pipeline and the affected pipe section was removed and replaced with new pre-tested pipe. A review of the inline inspection data was conducted by the ili vendor to identify locations with characteristics similar to the affected girth weld. Two additional girth welds were identified, excavated, and repaired by installation of weld reinforcement sleeves. 48-hr update: nrc # 1212200 supplemental/final filed updates(8/16/2018); part e1, and part h narrative supplemental/final filed updates ( 9/5/2018): part a4, a18 and part h narrative
Detailed record list
Report Received Date
2018-06-13 00:00:00
Iyear
2018
Report Number
20180173
Supplemental Number
30901
Report Type
Supplemental Final
Operator Id
Name
Magellan Pipeline Company, Lp
Operator Street Address
100 West 5th Street
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74103
Local Datetime
2018-05-14 13:00:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Gasoline (Non-Ethanol)
Unintentional Release Bbls
555
Recovered Bbls
545
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Notification From Public
Incident Identified Datetime
2018-05-14 13:00:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-05-14 14:47:00
Restart Datetime
2018-05-18 11:08:00
On Site Datetime
2018-05-14 13:15:00
Nrc Rpt Datetime
2018-05-14 17:48:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Remotely Controlled
Downstream Valve Type Ind
Remotely Controlled
Num Pub Evacuated
0
Pipe Fac Name
Coffeyville-Independence No. 1-8" Line
Segment Name
6120
Onshore State Abbreviation
Ks
Onshore Postal Code
67301
Onshore City Name
Not Within A Municipality
Onshore County Name
Montgomery
Designated Location
Milepost/valve Station
Designated Name
14.95
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
36
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Weld, Including Heat-Affected Zone
Pipe Diameter
8
Pipe Wall Thickness
0.25
Pipe Smys
42000
Pipe Specification
Api 5l
Pipe Seam Type
Seamless
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Weld Subtype
Pipe Girth Weld
Installation Year
1957
Manufactured Year
1957
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
Yes
Surface Contam Ind
Yes
Amount Released
0.02
Rel Water Name
Unnamed Tributary
Could Be Hca
Yes
Commodity Reached Hca
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
7000
Est Cost Gas Released
49189
Est Cost Prop Damage
45000
Est Cost Emergency
150000
Est Cost Environmental
1000000
Est Cost Other
0
Prpty
1251189
Accident Psig
516
Mop Psig
1100
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
80760
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
It was apparent from operator investigation at the time of the event and preceding the event that the controller did not cause or contribute to the accident.
Employee Drug Test Ind
No
Contractor Drug Test Ind
Yes
Num Contractors Tested
1
Num Contractors Failed
0
Cause
Material Failure Of Pipe Or Weld
Cause Details
Design-, Construction-, Installation-, Or Fabrication-Related
Metallurgical Ind
Yes
Failure Type
Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor
Yes
Other Factor Details
There Were No Other Contributing Factors
Pwf Additional Other Ind
Yes
Collected Data Ind
Yes
Cir Trn Wave Mgn Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Circ Wave Recent Year
2015
Geometry Recent Year
2015
Other Recent Year
2010
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
1995
Hydrtst Most Rcnt Pressure
2197
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
S****** L******
Preparer Title
Ai Analyst
Preparer Email
S**************@m*********.com
Preparer Telephone
918-574-7327
Preparer Fax
971-574-7376
Prepared Date
2018-09-05 00:00:00
Authorizer Name
M*** M******
Authorizer Telephone
918-574-7073
Authorizer Title
Mgr Integrity Mgmt And Regulatory Compliance
Authorizer Email
M***********@m*********.com
Narrative
At 13:00 on 5/14/18, a property owner notified field personnel at independence station of a discolored area in his field. Magellan field personnel inspected the site and further field investigation determined a probable release had occurred. Magellan's 8-inch pipeline was shut down and emergency response procedures were implemented. Anticipated heavy storms in the area required site prep activities to be conducted in order to access the release area. Mats were installed and gravel roads were constructed to allow equipment access to the site. Product recovery and containment was accomplished with vacuum trucks and earthen berms as defensive measures to minimize the foot print and consequences of the released product. Additional defensive measures were also employed ahead of the storm such as interceptor trenches and underflow dams. At approximately 20:30, the area was impacted by severe weather and the location received approximately 2-inches of rain during a 5-hour period. These defensive measures were successful as only a trace sheen was observed in an unnamed tributary that is a recipient of the agricultural field drainage. The unnamed tributary that the trace sheen was observed feeds rock creek but, there was no observations of released product reaching rock creek. The calculated total release volume to the agricultural field was determined to be 555 barrels in which only a slight sheen was observed in the unnamed tributary estimated to be less than one gallon. Affected soil at the release site was excavated and properly disposed. Impacted rainwater was contained and hauled off site for proper disposal. Magellan confirmed the release to be originating from a pinhole in a girth weld associated with the original fabrication of the weld. A temporary leak clamp was installed to stop the release. In order to permanently repair the release site, the line required startup to displace the gasoline batch with a diesel batch to ensure safer working conditions for welding and reduce hazardous vapors. A pressure reduction was implemented and a 30 minute static test was conducted prior starting up the line for displacement activities. Personnel were stationed at the leak site to monitor conditions during the gasoline displacement. Once the gasoline batch was displaced with diesel, drainup activities were completed on the pipeline and the affected pipe section was removed and replaced with new pre-tested pipe. A review of the inline inspection data was conducted by the ili vendor to identify locations with characteristics similar to the affected girth weld. Two additional girth welds were identified, excavated, and repaired by installation of weld reinforcement sleeves. 48-hr update: nrc # 1212200 supplemental/final filed updates(8/16/2018); part e1, and part h narrative supplemental/final filed updates ( 9/5/2018): part a4, a18 and part h narrative
Report Received Date 2018-06-13 00:00:00
Iyear 2018
Report Number 20180173
Supplemental Number 30901
Report Type Supplemental Final
Operator Id 22610 PHMSA Enforcement
Name Magellan Pipeline Company, Lp
Operator Street Address 100 West 5th Street
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74103
Local Datetime 2018-05-14 13:00:00
Location Latitude 37.214774 Google Maps OpenStreetMap
Location Longitude -95.745951 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Gasoline (Non-Ethanol)
Unintentional Release Bbls 555
Recovered Bbls 545
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Notification From Public
Incident Identified Datetime 2018-05-14 13:00:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-05-14 14:47:00
Restart Datetime 2018-05-18 11:08:00
On Site Datetime 2018-05-14 13:15:00
Nrc Rpt Datetime 2018-05-14 17:48:00
Nrc Rpt Num 1212142 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Remotely Controlled
Downstream Valve Type Ind Remotely Controlled
Num Pub Evacuated 0
Pipe Fac Name Coffeyville-Independence No. 1-8" Line
Segment Name 6120
Onshore State Abbreviation Ks
Onshore Postal Code 67301
Onshore City Name Not Within A Municipality
Onshore County Name Montgomery
Designated Location Milepost/valve Station
Designated Name 14.95
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 36
Crossing No
Pipe Facility Type Interstate
Item Involved Weld, Including Heat-Affected Zone
Pipe Diameter 8
Pipe Wall Thickness 0.25
Pipe Smys 42000
Pipe Specification Api 5l
Pipe Seam Type Seamless
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Weld Subtype Pipe Girth Weld
Installation Year 1957
Manufactured Year 1957
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind Yes
Surface Contam Ind Yes
Amount Released 0.02
Rel Water Name Unnamed Tributary
Could Be Hca Yes
Commodity Reached Hca Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 7000
Est Cost Gas Released 49189
Est Cost Prop Damage 45000
Est Cost Emergency 150000
Est Cost Environmental 1000000
Est Cost Other 0
Prpty 1251189
Accident Psig 516
Mop Psig 1100
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 80760
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details It was apparent from operator investigation at the time of the event and preceding the event that the controller did not cause or contribute to the accident.
Employee Drug Test Ind No
Contractor Drug Test Ind Yes
Num Contractors Tested 1
Num Contractors Failed 0
Cause Material Failure Of Pipe Or Weld
Cause Details Design-, Construction-, Installation-, Or Fabrication-Related
Metallurgical Ind Yes
Failure Type Design-, Construction-, Installation-, Or Fabrication-Related
Other Factor Yes
Other Factor Details There Were No Other Contributing Factors
Pwf Additional Other Ind Yes
Collected Data Ind Yes
Cir Trn Wave Mgn Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Circ Wave Recent Year 2015
Geometry Recent Year 2015
Other Recent Year 2010
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 1995
Hydrtst Most Rcnt Pressure 2197
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name S****** L******
Preparer Title Ai Analyst
Preparer Email S**************@m*********.com
Preparer Telephone 918-574-7327
Preparer Fax 971-574-7376
Prepared Date 2018-09-05 00:00:00
Authorizer Name M*** M******
Authorizer Telephone 918-574-7073
Authorizer Title Mgr Integrity Mgmt And Regulatory Compliance
Authorizer Email M***********@m*********.com
Narrative At 13:00 on 5/14/18, a property owner notified field personnel at independence station of a discolored area in his field. Magellan field personnel inspected the site and further field investigation determined a probable release had occurred. Magellan's 8-inch pipeline was shut down and emergency response procedures were implemented. Anticipated heavy storms in the area required site prep activities to be conducted in order to access the release area. Mats were installed and gravel roads were constructed to allow equipment access to the site. Product recovery and containment was accomplished with vacuum trucks and earthen berms as defensive measures to minimize the foot print and consequences of the released product. Additional defensive measures were also employed ahead of the storm such as interceptor trenches and underflow dams. At approximately 20:30, the area was impacted by severe weather and the location received approximately 2-inches of rain during a 5-hour period. These defensive measures were successful as only a trace sheen was observed in an unnamed tributary that is a recipient of the agricultural field drainage. The unnamed tributary that the trace sheen was observed feeds rock creek but, there was no observations of released product reaching rock creek. The calculated total release volume to the agricultural field was determined to be 555 barrels in which only a slight sheen was observed in the unnamed tributary estimated to be less than one gallon. Affected soil at the release site was excavated and properly disposed. Impacted rainwater was contained and hauled off site for proper disposal. Magellan confirmed the release to be originating from a pinhole in a girth weld associated with the original fabrication of the weld. A temporary leak clamp was installed to stop the release. In order to permanently repair the release site, the line required startup to displace the gasoline batch with a diesel batch to ensure safer working conditions for welding and reduce hazardous vapors. A pressure reduction was implemented and a 30 minute static test was conducted prior starting up the line for displacement activities. Personnel were stationed at the leak site to monitor conditions during the gasoline displacement. Once the gasoline batch was displaced with diesel, drainup activities were completed on the pipeline and the affected pipe section was removed and replaced with new pre-tested pipe. A review of the inline inspection data was conducted by the ili vendor to identify locations with characteristics similar to the affected girth weld. Two additional girth welds were identified, excavated, and repaired by installation of weld reinforcement sleeves. 48-hr update: nrc # 1212200 supplemental/final filed updates(8/16/2018); part e1, and part h narrative supplemental/final filed updates ( 9/5/2018): part a4, a18 and part h narrative

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