HL incident on 2018-05-16 — TX

Operator
Plains Pipeline, L.p.
Cause
Material Failure Of Pipe Or Weld
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$21,562
Incident datetime
2018-05-16 10:28
Report number
Location
TX
Narrative
Approximately 15 bbls of crude oil were released from a pinhole on plains san pedro 10" pipeline. The failed segment has been cut out and replaced, and all released oil properly disposed of. The failed piping was sent to a lab for metallurgical analysis, in order to determine the cause. A supplemental report will be submitted once the results of the analysis are received. The national response center (nrc) was notified on 5/22/2018 14:06, following the determination that costs would exceed $50,000 on 5/22/2018 14:02. Nrc assigned report #1212934. Supplemental narrative: the results of the metallurgical investigation indicate that the failure, which occurred at up to four through wall circumferential features, was a result of an improperly heat treated induction bend that facilitated hydrogen embrittlement in the presence of small, micro-corrosion pits on the external pipe surface.
Detailed record list
Report Received Date
2018-06-13 00:00:00
Iyear
2018
Report Number
20180172
Supplemental Number
30880
Report Type
Supplemental Final
Operator Id
Name
Plains Pipeline, L.p.
Operator Street Address
333 Clay Street, Suite 1900
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2018-05-16 10:25:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
15
Recovered Bbls
15
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2018-05-16 10:28:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-05-16 10:36:00
Restart Datetime
2018-05-25 12:55:00
On Site Datetime
2018-05-16 10:28:00
Nrc Rpt Datetime
2018-05-22 14:06:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Faith Ranch
Segment Name
San Pedro Cdp 10-Inch
Onshore State Abbreviation
Tx
Onshore Postal Code
78836
Onshore City Name
Not Within A Municipality
Onshore County Name
Dimmit
Designated Location
Milepost/valve Station
Designated Name
2.88
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
10.75
Pipe Wall Thickness
0.365
Pipe Smys
52000
Pipe Specification
X-52
Pipe Seam Type
Seamless
Pipe Manufacturer
Unknown
Pipe Coating Type
Cold Applied Tape
Installation Year
2011
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Crack
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
4100
Est Cost Gas Released
900
Est Cost Prop Damage
21562
Est Cost Emergency
37154
Est Cost Environmental
45265
Est Cost Other
0
Prpty
108981
Accident Psig
100
Mop Psig
720
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
27052
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind
Yes
Invest No Controller Ind
Yes
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Metallurgical Ind
Yes
Failure Type
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor
Yes
Other Factor Details
Improper Heat Treatment Of Induction Bend Based On Rockwell Hardness.
Additional Crack Ind
Yes
Collected Data Ind
Yes
Ultrasonic Ind
Yes
Ultrasonic Recent Year
2016
Geometry Recent Year
2016
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
2018
Hydrtst Most Rcnt Pressure
934.6
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
C******* C*****
Preparer Title
Compliance Specialist
Preparer Email
C*******@p****.com
Preparer Telephone
713-993-5080
Prepared Date
2018-08-31 00:00:00
Authorizer Name
N***** G*****
Authorizer Telephone
713-646-4336
Authorizer Title
Sr Dir Of Environmental And Regulatory Compliance
Authorizer Email
N******@p****.com
Narrative
Approximately 15 bbls of crude oil were released from a pinhole on plains san pedro 10" pipeline. The failed segment has been cut out and replaced, and all released oil properly disposed of. The failed piping was sent to a lab for metallurgical analysis, in order to determine the cause. A supplemental report will be submitted once the results of the analysis are received. The national response center (nrc) was notified on 5/22/2018 14:06, following the determination that costs would exceed $50,000 on 5/22/2018 14:02. Nrc assigned report #1212934. Supplemental narrative: the results of the metallurgical investigation indicate that the failure, which occurred at up to four through wall circumferential features, was a result of an improperly heat treated induction bend that facilitated hydrogen embrittlement in the presence of small, micro-corrosion pits on the external pipe surface.
Report Received Date 2018-06-13 00:00:00
Iyear 2018
Report Number 20180172
Supplemental Number 30880
Report Type Supplemental Final
Operator Id 300 PHMSA Enforcement
Name Plains Pipeline, L.p.
Operator Street Address 333 Clay Street, Suite 1900
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2018-05-16 10:25:00
Location Latitude 28.31291 Google Maps OpenStreetMap
Location Longitude -99.72928 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 15
Recovered Bbls 15
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2018-05-16 10:28:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-05-16 10:36:00
Restart Datetime 2018-05-25 12:55:00
On Site Datetime 2018-05-16 10:28:00
Nrc Rpt Datetime 2018-05-22 14:06:00
Nrc Rpt Num 1212934 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Faith Ranch
Segment Name San Pedro Cdp 10-Inch
Onshore State Abbreviation Tx
Onshore Postal Code 78836
Onshore City Name Not Within A Municipality
Onshore County Name Dimmit
Designated Location Milepost/valve Station
Designated Name 2.88
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 60
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 10.75
Pipe Wall Thickness 0.365
Pipe Smys 52000
Pipe Specification X-52
Pipe Seam Type Seamless
Pipe Manufacturer Unknown
Pipe Coating Type Cold Applied Tape
Installation Year 2011
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Crack
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 4100
Est Cost Gas Released 900
Est Cost Prop Damage 21562
Est Cost Emergency 37154
Est Cost Environmental 45265
Est Cost Other 0
Prpty 108981
Accident Psig 100
Mop Psig 720
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 27052
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status Yes, specify investigation result(s): (select all that apply)
Invest No Control Room Ind Yes
Invest No Controller Ind Yes
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Metallurgical Ind Yes
Failure Type Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor Yes
Other Factor Details Improper Heat Treatment Of Induction Bend Based On Rockwell Hardness.
Additional Crack Ind Yes
Collected Data Ind Yes
Ultrasonic Ind Yes
Ultrasonic Recent Year 2016
Geometry Recent Year 2016
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 2018
Hydrtst Most Rcnt Pressure 934.6
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name C******* C*****
Preparer Title Compliance Specialist
Preparer Email C*******@p****.com
Preparer Telephone 713-993-5080
Prepared Date 2018-08-31 00:00:00
Authorizer Name N***** G*****
Authorizer Telephone 713-646-4336
Authorizer Title Sr Dir Of Environmental And Regulatory Compliance
Authorizer Email N******@p****.com
Narrative Approximately 15 bbls of crude oil were released from a pinhole on plains san pedro 10" pipeline. The failed segment has been cut out and replaced, and all released oil properly disposed of. The failed piping was sent to a lab for metallurgical analysis, in order to determine the cause. A supplemental report will be submitted once the results of the analysis are received. The national response center (nrc) was notified on 5/22/2018 14:06, following the determination that costs would exceed $50,000 on 5/22/2018 14:02. Nrc assigned report #1212934. Supplemental narrative: the results of the metallurgical investigation indicate that the failure, which occurred at up to four through wall circumferential features, was a result of an improperly heat treated induction bend that facilitated hydrogen embrittlement in the presence of small, micro-corrosion pits on the external pipe surface.

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