HL incident on 2018-05-15 — PA

Operator
Buckeye Partners, Lp
Cause
Material Failure Of Pipe Or Weld
Commodity
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$100,000
Incident datetime
2018-05-15 09:30
Report number
Location
PA
Narrative
On may 16th, 2018, buckeye personnel were excavating the 12" line 203 that runs from wayne, michigan to the grand river valve site in novi, michigan to evaluate an anomaly identified by the 2017 ili tool. At approximately 09:30 am, buckeye personnel discovered petroleum impacted soil with elevated lel's in the excavation. All internal and external notifications were completed and emergency response procedures were initiated as a potential release. The pipeline was not in operation at the time of discovery, as a precaution, the control center lowered the pressure on the pipeline and mainline valves were closed up and downstream of the excavation for further investigation. Buckeye personnel continued to excavate the area until the affected soil was removed from the area and the pipe was fully exposed. Phased array ut evaluation determined the source was a pinhole located at the same location of the suspected anomaly called by the ili tool. The 48 hour update to the nrc was completed after confirmed discovery on may 18th at 06:07 p.M., report # 1212609 issued. A plidco clamp was installed over the affected area and a pressure hold test completed before restarting the pipeline. Initial soil analysis calculations from the removed dirt estimate the release volume to be 6 gallons of which all was recovered. 07/26/2018 final soil analysis determined the estimated release volume was less than 2 gallons. This location will be permanently repaired once the remaining integrity dig investigations are completed and analyzed by buckeye integrity group.
Detailed record list
Report Received Date
2018-06-11 00:00:00
Iyear
2018
Report Number
20180170
Supplemental Number
30700
Report Type
Supplemental Final
Operator Id
Name
Buckeye Partners, Lp
Operator Street Address
The Buckeye Building 6161 Hamilton Boulevar
Operator City Name
Allentown
Operator State Abbreviation
PA
Operator Postal Code
18106
Local Datetime
2018-05-15 09:30:00
Location Latitude
Location Longitude
Commodity Released Type
Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype
Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls
0.14
Recovered Bbls
0.14
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Other
Accident Details
Buckeye Integrity Dig Investigation Discovered Contaminated Soil
Incident Identified Datetime
2018-05-15 09:30:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2018-05-15 09:30:00
Restart Datetime
2018-05-18 20:01:00
On Site Datetime
2018-05-15 09:30:00
Nrc Rpt Datetime
2018-05-15 10:18:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Ww203wc
Segment Name
Wayne To Clarkston
Onshore State Abbreviation
Mi
Onshore Postal Code
48335
Onshore City Name
Novi
Onshore County Name
Oakland
Designated Location
Milepost/valve Station
Designated Name
754+76
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Exposed Due To Excavation
Depth Of Cover
48
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Seam
Pipe Diameter
12
Pipe Wall Thickness
0.25
Pipe Smys
52000
Pipe Specification
X52
Pipe Seam Type
Erw � Unknown Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1964
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
100
Est Cost Prop Damage
100000
Est Cost Emergency
77000
Est Cost Environmental
8000
Est Cost Other
0
Est Cost Other Details
Repair Costs Are Initial Estimates Only
Prpty
185100
Accident Psig
230
Mop Psig
960
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
39778
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The pipeline was not active during discovery, this was discovered while buckeye excavation crew was investigation an anomaly called from an ili tool run.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Material Failure Of Pipe Or Weld
Cause Details
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Field Exam Ind
Yes
Failure Type
Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor
Yes
Other Factor Details
Metallurgical Analysis Will Determine Cause When Pipe Is Removed
Additional Lack Fusion Ind
Yes
Collected Data Ind
Yes
Other Recent Year
2017
Has Hydrtst Conduc Before Ind
No
Direct Asmnt Conducted
Yes, And An Investigative Dig Was Cunducted At The Point Of The Accident
Direct Asmnt At Pnt Accdnt Yr
2018
Non Destructive Exam Ind
Yes
Exm Handl Ultrasonic Rcnt Year
2018
Exm Handl Ultrasonic Rcnt Ind
Yes
Preparer Name
G***** G*****
Preparer Title
District Compliance Specialist
Preparer Email
G******@b******.com
Preparer Telephone
412-716-8250
Preparer Fax
412-264-1433
Prepared Date
2018-07-26 00:00:00
Authorizer Name
C****** P********
Authorizer Telephone
6109044113
Authorizer Title
Director Regulatory Compliance
Authorizer Email
C*********@b******.com
Narrative
On may 16th, 2018, buckeye personnel were excavating the 12" line 203 that runs from wayne, michigan to the grand river valve site in novi, michigan to evaluate an anomaly identified by the 2017 ili tool. At approximately 09:30 am, buckeye personnel discovered petroleum impacted soil with elevated lel's in the excavation. All internal and external notifications were completed and emergency response procedures were initiated as a potential release. The pipeline was not in operation at the time of discovery, as a precaution, the control center lowered the pressure on the pipeline and mainline valves were closed up and downstream of the excavation for further investigation. Buckeye personnel continued to excavate the area until the affected soil was removed from the area and the pipe was fully exposed. Phased array ut evaluation determined the source was a pinhole located at the same location of the suspected anomaly called by the ili tool. The 48 hour update to the nrc was completed after confirmed discovery on may 18th at 06:07 p.M., report # 1212609 issued. A plidco clamp was installed over the affected area and a pressure hold test completed before restarting the pipeline. Initial soil analysis calculations from the removed dirt estimate the release volume to be 6 gallons of which all was recovered. 07/26/2018 final soil analysis determined the estimated release volume was less than 2 gallons. This location will be permanently repaired once the remaining integrity dig investigations are completed and analyzed by buckeye integrity group.
Report Received Date 2018-06-11 00:00:00
Iyear 2018
Report Number 20180170
Supplemental Number 30700
Report Type Supplemental Final
Operator Id 1845 PHMSA Enforcement
Name Buckeye Partners, Lp
Operator Street Address The Buckeye Building 6161 Hamilton Boulevar
Operator City Name Allentown
Operator State Abbreviation PA
Operator Postal Code 18106
Local Datetime 2018-05-15 09:30:00
Location Latitude 42.461843 Google Maps OpenStreetMap
Location Longitude -83.434841 Google Maps OpenStreetMap
Commodity Released Type Refined And/or Petroleum Product (Non-Hvl) Which Is A Liquid At Ambient Conditions
Commodity Subtype Mixture Of Refined Products (Transmix Or Other Mixture)
Unintentional Release Bbls 0.14
Recovered Bbls 0.14
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Other
Accident Details Buckeye Integrity Dig Investigation Discovered Contaminated Soil
Incident Identified Datetime 2018-05-15 09:30:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2018-05-15 09:30:00
Restart Datetime 2018-05-18 20:01:00
On Site Datetime 2018-05-15 09:30:00
Nrc Rpt Datetime 2018-05-15 10:18:00
Nrc Rpt Num 1212321 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Ww203wc
Segment Name Wayne To Clarkston
Onshore State Abbreviation Mi
Onshore Postal Code 48335
Onshore City Name Novi
Onshore County Name Oakland
Designated Location Milepost/valve Station
Designated Name 754+76
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Exposed Due To Excavation
Depth Of Cover 48
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Seam
Pipe Diameter 12
Pipe Wall Thickness 0.25
Pipe Smys 52000
Pipe Specification X52
Pipe Seam Type Erw � Unknown Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1964
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
High Pop Ind Yes
High Pop Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 100
Est Cost Prop Damage 100000
Est Cost Emergency 77000
Est Cost Environmental 8000
Est Cost Other 0
Est Cost Other Details Repair Costs Are Initial Estimates Only
Prpty 185100
Accident Psig 230
Mop Psig 960
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 39778
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The pipeline was not active during discovery, this was discovered while buckeye excavation crew was investigation an anomaly called from an ili tool run.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Material Failure Of Pipe Or Weld
Cause Details Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Field Exam Ind Yes
Failure Type Original Manufacturing-Related (Not Girth Weld Or Other Welds Formed In The Field)
Other Factor Yes
Other Factor Details Metallurgical Analysis Will Determine Cause When Pipe Is Removed
Additional Lack Fusion Ind Yes
Collected Data Ind Yes
Other Recent Year 2017
Has Hydrtst Conduc Before Ind No
Direct Asmnt Conducted Yes, And An Investigative Dig Was Cunducted At The Point Of The Accident
Direct Asmnt At Pnt Accdnt Yr 2018
Non Destructive Exam Ind Yes
Exm Handl Ultrasonic Rcnt Year 2018
Exm Handl Ultrasonic Rcnt Ind Yes
Preparer Name G***** G*****
Preparer Title District Compliance Specialist
Preparer Email G******@b******.com
Preparer Telephone 412-716-8250
Preparer Fax 412-264-1433
Prepared Date 2018-07-26 00:00:00
Authorizer Name C****** P********
Authorizer Telephone 6109044113
Authorizer Title Director Regulatory Compliance
Authorizer Email C*********@b******.com
Narrative On may 16th, 2018, buckeye personnel were excavating the 12" line 203 that runs from wayne, michigan to the grand river valve site in novi, michigan to evaluate an anomaly identified by the 2017 ili tool. At approximately 09:30 am, buckeye personnel discovered petroleum impacted soil with elevated lel's in the excavation. All internal and external notifications were completed and emergency response procedures were initiated as a potential release. The pipeline was not in operation at the time of discovery, as a precaution, the control center lowered the pressure on the pipeline and mainline valves were closed up and downstream of the excavation for further investigation. Buckeye personnel continued to excavate the area until the affected soil was removed from the area and the pipe was fully exposed. Phased array ut evaluation determined the source was a pinhole located at the same location of the suspected anomaly called by the ili tool. The 48 hour update to the nrc was completed after confirmed discovery on may 18th at 06:07 p.M., report # 1212609 issued. A plidco clamp was installed over the affected area and a pressure hold test completed before restarting the pipeline. Initial soil analysis calculations from the removed dirt estimate the release volume to be 6 gallons of which all was recovered. 07/26/2018 final soil analysis determined the estimated release volume was less than 2 gallons. This location will be permanently repaired once the remaining integrity dig investigations are completed and analyzed by buckeye integrity group.

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