HL incident on 2017-11-14 — TX

Operator
Enbridge Energy, Limited Partnership
Cause
Equipment Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$12,571
Incident datetime
2017-11-14 07:35
Report number
Location
TX
Narrative
On november 14, 2017 at 7:35 am cst, approximately 74 gallons of crude oil was discovered near one of the mixers on tank 45 by two maintainers at the superior terminal while completing routine rounds. Superior pipeline maintenance personnel, along with a mechanic technician were dispatched to investigate the source of the crude oil and begin cleanup of the contaminated soil. It was discovered that the seal on the mixer was damaged, due to improper belt tension causing the release of crude oil. The mixer has been taken apart, the bearings have been sent to the manufacturer for a failure analysis, and will be repaired once all appropriate parts have been received and an outage scheduled. Four cubic yards of contaminated soil has been cleaned up and taken to an approved landfill. The results of the failure analysis revealed that the release was due to a compromised shaft bearing, leading to complete bearing failure and subsequent damage to sealing components of the mixer.
Detailed record list
Report Received Date
2017-12-13 00:00:00
Iyear
2017
Report Number
20170410
Supplemental Number
30473
Report Type
Supplemental Final
Operator Id
Name
Enbridge Energy, Limited Partnership
Operator Street Address
915 N Eldridge Parkway, Suite 1100
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77079
Local Datetime
2017-11-14 07:35:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
1.76
Recovered Bbls
1.76
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2017-11-14 07:35:00
System Part Involved
Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Mixer Was Locked Out
On Site Datetime
2017-11-14 07:35:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Superior Terminal
Segment Name
Tank 45 Mixer
Onshore State Abbreviation
Wi
Onshore Postal Code
54880
Onshore City Name
Superior
Onshore County Name
Douglas
Designated Location
Milepost/valve Station
Designated Name
1096
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Tank, Including Attached Appurtenances
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Tank/vessel
Tank Vessel Subtype
Mixer
Tank Type
Atmospheric
Installation Year
2015
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
Yes
Commodity Reached Hca
Yes
Commercially Nav Ind
Yes
Commercially Nav Yes No
Yes
High Pop Ind
Yes
High Pop Yes No
Yes
Other Pop Ind
Yes
Other Pop Yes No
Yes
Usa Drinking Ind
Yes
Usa Drinking Yes No
Yes
Est Cost Oper Paid
0
Est Cost Gas Released
32
Est Cost Prop Damage
12571
Est Cost Emergency
113
Est Cost Environmental
5500
Est Cost Other
0
Prpty
18216
Accident Psig
0
Mop Psig
15
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Field identified and lack of control center involvement
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Other Equipment Failure
Eq Failure Type
Other Equipment Failure
Failure Details
Mixer Seal
Eq Additional Other Ind
Yes
Eq Additional Other Details
Shaft Bearing Failure
Preparer Name
S**** S****
Preparer Title
Compliance Analyst
Preparer Email
S**********@e*******.com
Preparer Telephone
715-395-3620
Prepared Date
2018-06-07 00:00:00
Authorizer Name
R** C*******
Authorizer Telephone
715-395-3619
Authorizer Title
Supervisor Us Pipeline Compliance
Authorizer Email
R***********@e*******.com
Narrative
On november 14, 2017 at 7:35 am cst, approximately 74 gallons of crude oil was discovered near one of the mixers on tank 45 by two maintainers at the superior terminal while completing routine rounds. Superior pipeline maintenance personnel, along with a mechanic technician were dispatched to investigate the source of the crude oil and begin cleanup of the contaminated soil. It was discovered that the seal on the mixer was damaged, due to improper belt tension causing the release of crude oil. The mixer has been taken apart, the bearings have been sent to the manufacturer for a failure analysis, and will be repaired once all appropriate parts have been received and an outage scheduled. Four cubic yards of contaminated soil has been cleaned up and taken to an approved landfill. The results of the failure analysis revealed that the release was due to a compromised shaft bearing, leading to complete bearing failure and subsequent damage to sealing components of the mixer.
Report Received Date 2017-12-13 00:00:00
Iyear 2017
Report Number 20170410
Supplemental Number 30473
Report Type Supplemental Final
Operator Id 11169 PHMSA Enforcement
Name Enbridge Energy, Limited Partnership
Operator Street Address 915 N Eldridge Parkway, Suite 1100
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77079
Local Datetime 2017-11-14 07:35:00
Location Latitude 46.695639 Google Maps OpenStreetMap
Location Longitude -92.049378 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 1.76
Recovered Bbls 1.76
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2017-11-14 07:35:00
System Part Involved Onshore Breakout Tank Or Storage Vessel, Including Attached Appurtenances
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Mixer Was Locked Out
On Site Datetime 2017-11-14 07:35:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Superior Terminal
Segment Name Tank 45 Mixer
Onshore State Abbreviation Wi
Onshore Postal Code 54880
Onshore City Name Superior
Onshore County Name Douglas
Designated Location Milepost/valve Station
Designated Name 1096
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Tank, Including Attached Appurtenances
Crossing No
Pipe Facility Type Interstate
Item Involved Tank/vessel
Tank Vessel Subtype Mixer
Tank Type Atmospheric
Installation Year 2015
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca Yes
Commodity Reached Hca Yes
Commercially Nav Ind Yes
Commercially Nav Yes No Yes
High Pop Ind Yes
High Pop Yes No Yes
Other Pop Ind Yes
Other Pop Yes No Yes
Usa Drinking Ind Yes
Usa Drinking Yes No Yes
Est Cost Oper Paid 0
Est Cost Gas Released 32
Est Cost Prop Damage 12571
Est Cost Emergency 113
Est Cost Environmental 5500
Est Cost Other 0
Prpty 18216
Accident Psig 0
Mop Psig 15
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Field identified and lack of control center involvement
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Other Equipment Failure
Eq Failure Type Other Equipment Failure
Failure Details Mixer Seal
Eq Additional Other Ind Yes
Eq Additional Other Details Shaft Bearing Failure
Preparer Name S**** S****
Preparer Title Compliance Analyst
Preparer Email S**********@e*******.com
Preparer Telephone 715-395-3620
Prepared Date 2018-06-07 00:00:00
Authorizer Name R** C*******
Authorizer Telephone 715-395-3619
Authorizer Title Supervisor Us Pipeline Compliance
Authorizer Email R***********@e*******.com
Narrative On november 14, 2017 at 7:35 am cst, approximately 74 gallons of crude oil was discovered near one of the mixers on tank 45 by two maintainers at the superior terminal while completing routine rounds. Superior pipeline maintenance personnel, along with a mechanic technician were dispatched to investigate the source of the crude oil and begin cleanup of the contaminated soil. It was discovered that the seal on the mixer was damaged, due to improper belt tension causing the release of crude oil. The mixer has been taken apart, the bearings have been sent to the manufacturer for a failure analysis, and will be repaired once all appropriate parts have been received and an outage scheduled. Four cubic yards of contaminated soil has been cleaned up and taken to an approved landfill. The results of the failure analysis revealed that the release was due to a compromised shaft bearing, leading to complete bearing failure and subsequent damage to sealing components of the mixer.

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