HL incident on 2017-11-09 — TX

Operator
Seadrift Pipeline Corp
Cause
Corrosion Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$35,384
Incident datetime
2017-11-09 13:45
Report number
Location
TX
Narrative
A propane leak was experience from the ella brownsville pipeline. An aerial leak survey reported a potential leak to operations. A pipeline technician was dispatched to validate the potential leak. Upon further investigation by the pipeline technician, an underground leak was discovered. There was no fire, explosion, or loss of property. Upon discovery, the pipeline technician notified the houston control center, and the line segment was isolated. An 8 mile section of line was cleared to a flare in preparation for excavation, analysis and repair of the leak site. Based on the metallurgic report, the primary cause of the through wall corrosion pitting on this section of the ella-brownsville pipe was the failure of the polyken tape coating. The primary corrosion mechanism was an acidic attack facilitated by a high concentration of chlorine from chlorides in soil. Secondary corrosion mechanisms include oxygen corrosion and microbial induced corrosion (mic). The pipeline has been taken out of service.
Detailed record list
Report Received Date
2017-12-08 00:00:00
Iyear
2017
Report Number
20170405
Supplemental Number
30130
Report Type
Supplemental Final
Operator Id
Name
Seadrift Pipeline Corp
Operator Street Address
1000 County Road 340
Operator City Name
Angleton
Operator State Abbreviation
TX
Operator Postal Code
77515
Local Datetime
2017-11-09 13:45:00
Location Latitude
Location Longitude
-97.43611111
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
0.07
Intentional Release Bbls
13.26
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Air Patrol
Operator Type
Contractor Working For The Operator
Incident Identified Datetime
2017-11-09 13:45:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2017-11-09 14:00:00
Restart Datetime
2017-12-05 16:00:00
On Site Datetime
2017-11-09 13:45:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Manual
Downstream Valve Type Ind
Manual
Num Pub Evacuated
0
Pipe Fac Name
Gcpl_ella-Brownsville
Segment Name
Ella Brownsville
Onshore State Abbreviation
Tx
Onshore Postal Code
78566
Onshore City Name
Not Within A Municipality
Onshore County Name
Cameron
Designated Location
Survey Station No.
Designated Name
Stng 83828
Federal
No
Location Type
Pipeline Right-Of-Way
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
60
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
6
Pipe Wall Thickness
0.25
Pipe Smys
52000
Pipe Specification
X-52
Pipe Seam Type
Seamless
Pipe Manufacturer
Youngsown
Pipe Coating Type
Cold Applied Tape
Installation Year
1961
Manufactured Year
1961
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
539
Est Cost Prop Damage
35384
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
35923
Accident Psig
380
Mop Psig
520
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
Yes
Exceed Restriction Ind
No
Phmsa Restriction Ind
Not Mandated
Length Segment Isolated
36673
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
The leak was due to corrosion, and the low leak rate was not detectable by scada. Controller actions were immediate once leak was identified.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
External Corrosion
Internal External
External Corrosion
Visual Exam Results
Localized Pitting
Microbiological Corrosion Ind
Yes
Other Corrosion Ind
Yes
Corrosion Type Details
The Primary Corrosion Mechanism Was An Acidic Attack Facilitated By A High Concentration Of Chloride Ions, When Combined With Moisture Will Readily Form Hydrochloric Acid, Which Rapidly Attacks Carbon Steel. Secondary Corrosion Mechanisms Include Oxygen Corrosion And Microbial Induced Corrosion (Mic).
Field Exam Basis Ind
Yes
Metallurgical Basis Ind
Yes
Underground Location
Yes
Under Cathodic Protection Ind
Yes
Cathodic Pro Start Year
1962
Shielding Evident
Yes
Cathodic Survey Type
Yes
Cp Annual Survey Ind
Yes
Cp Annual Survey Year
2017
Prior Damage
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Geometry Deformation Ind
Yes
Axial Recent Year
2017
Geometry Recent Year
2017
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
1994
Hydrtst Most Rcnt Pressure
2860
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
J******* A*******
Preparer Title
Regulatory Compliance Specialist
Preparer Email
J*********@d**.com
Preparer Telephone
979-238-0361
Preparer Fax
979-238-5685
Prepared Date
2018-03-29 00:00:00
Authorizer Name
J******* A*******
Authorizer Telephone
979-238-0361
Authorizer Title
Regulatory Complaince Specialist
Authorizer Email
J*********@d**.com
Narrative
A propane leak was experience from the ella brownsville pipeline. An aerial leak survey reported a potential leak to operations. A pipeline technician was dispatched to validate the potential leak. Upon further investigation by the pipeline technician, an underground leak was discovered. There was no fire, explosion, or loss of property. Upon discovery, the pipeline technician notified the houston control center, and the line segment was isolated. An 8 mile section of line was cleared to a flare in preparation for excavation, analysis and repair of the leak site. Based on the metallurgic report, the primary cause of the through wall corrosion pitting on this section of the ella-brownsville pipe was the failure of the polyken tape coating. The primary corrosion mechanism was an acidic attack facilitated by a high concentration of chlorine from chlorides in soil. Secondary corrosion mechanisms include oxygen corrosion and microbial induced corrosion (mic). The pipeline has been taken out of service.
Report Received Date 2017-12-08 00:00:00
Iyear 2017
Report Number 20170405
Supplemental Number 30130
Report Type Supplemental Final
Operator Id 26086 PHMSA Enforcement
Name Seadrift Pipeline Corp
Operator Street Address 1000 County Road 340
Operator City Name Angleton
Operator State Abbreviation TX
Operator Postal Code 77515
Local Datetime 2017-11-09 13:45:00
Location Latitude 26.19384694 Google Maps OpenStreetMap
Location Longitude -97.43611111 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 0.07
Intentional Release Bbls 13.26
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Air Patrol
Operator Type Contractor Working For The Operator
Incident Identified Datetime 2017-11-09 13:45:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2017-11-09 14:00:00
Restart Datetime 2017-12-05 16:00:00
On Site Datetime 2017-11-09 13:45:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Manual
Downstream Valve Type Ind Manual
Num Pub Evacuated 0
Pipe Fac Name Gcpl_ella-Brownsville
Segment Name Ella Brownsville
Onshore State Abbreviation Tx
Onshore Postal Code 78566
Onshore City Name Not Within A Municipality
Onshore County Name Cameron
Designated Location Survey Station No.
Designated Name Stng 83828
Federal No
Location Type Pipeline Right-Of-Way
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 60
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 6
Pipe Wall Thickness 0.25
Pipe Smys 52000
Pipe Specification X-52
Pipe Seam Type Seamless
Pipe Manufacturer Youngsown
Pipe Coating Type Cold Applied Tape
Installation Year 1961
Manufactured Year 1961
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 539
Est Cost Prop Damage 35384
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 35923
Accident Psig 380
Mop Psig 520
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind Yes
Exceed Restriction Ind No
Phmsa Restriction Ind Not Mandated
Length Segment Isolated 36673
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details The leak was due to corrosion, and the low leak rate was not detectable by scada. Controller actions were immediate once leak was identified.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details External Corrosion
Internal External External Corrosion
Visual Exam Results Localized Pitting
Microbiological Corrosion Ind Yes
Other Corrosion Ind Yes
Corrosion Type Details The Primary Corrosion Mechanism Was An Acidic Attack Facilitated By A High Concentration Of Chloride Ions, When Combined With Moisture Will Readily Form Hydrochloric Acid, Which Rapidly Attacks Carbon Steel. Secondary Corrosion Mechanisms Include Oxygen Corrosion And Microbial Induced Corrosion (Mic).
Field Exam Basis Ind Yes
Metallurgical Basis Ind Yes
Underground Location Yes
Under Cathodic Protection Ind Yes
Cathodic Pro Start Year 1962
Shielding Evident Yes
Cathodic Survey Type Yes
Cp Annual Survey Ind Yes
Cp Annual Survey Year 2017
Prior Damage Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Geometry Deformation Ind Yes
Axial Recent Year 2017
Geometry Recent Year 2017
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 1994
Hydrtst Most Rcnt Pressure 2860
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name J******* A*******
Preparer Title Regulatory Compliance Specialist
Preparer Email J*********@d**.com
Preparer Telephone 979-238-0361
Preparer Fax 979-238-5685
Prepared Date 2018-03-29 00:00:00
Authorizer Name J******* A*******
Authorizer Telephone 979-238-0361
Authorizer Title Regulatory Complaince Specialist
Authorizer Email J*********@d**.com
Narrative A propane leak was experience from the ella brownsville pipeline. An aerial leak survey reported a potential leak to operations. A pipeline technician was dispatched to validate the potential leak. Upon further investigation by the pipeline technician, an underground leak was discovered. There was no fire, explosion, or loss of property. Upon discovery, the pipeline technician notified the houston control center, and the line segment was isolated. An 8 mile section of line was cleared to a flare in preparation for excavation, analysis and repair of the leak site. Based on the metallurgic report, the primary cause of the through wall corrosion pitting on this section of the ella-brownsville pipe was the failure of the polyken tape coating. The primary corrosion mechanism was an acidic attack facilitated by a high concentration of chlorine from chlorides in soil. Secondary corrosion mechanisms include oxygen corrosion and microbial induced corrosion (mic). The pipeline has been taken out of service.

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