HL incident on 2017-11-12 — OK

Operator
Williams Field Services
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$250
Incident datetime
2017-11-12 03:30
Report number
Location
OK
Narrative
An operations technician at the adjacent opal plant was conducting scheduled facility rounds of the plant when a leak was observed at 3:30am in the vicinity of the overland pass pipeline (oppl) - opal meter thermal line for the by pass piping. This technician radioed the opal plant control center and they called oppl's pipeline control advising them of the leak. Pipeline control decided to perform an emergency shutdown and isolation of the oppl - opal meter; this was performed at 3:35am. Pipeline control notified williams security operations center and the on-call oppl technician 3:40am and 3:45am, respectively. Opal plant technicians monitored atmoshperic conditions for safety/vapor cloud until the oppl technicians arrived onsite at 7:00am. Oppl technicians verified the site was safe and free of hazardous liquid vapor and identified the source of the leak on a 1" pipe nipple. The pipe nipple was replaced and the opal meter was purged, packed, and placed back in service at 11:37am. Piping was checked for leaks before oppl technicans left the facility. An incident investigation was performed to identify the failure. The investigation showed that the cause was similar to an earlier event at a similar facility in may 2017 at the bushton meter. The cause was incomplete and improperly made pipe nipples and threads on thermal relief piping. Other similar pipe at the opal meter was removed and inspected and similar issues were found; this affected pipe was removed and plugged. Thermal relief is being achieved in the absence of this piping through an analysis of the p&ids and establishing a clear path to relief and providing administrative/engineering controls to maintain (using carseal program) the relief path. Similar piping exists at other oppl meter stations and facilities and is being removed via moc to avoid similar events in the future. 48-hr nrc notification was provided via email as directed by michael jones (PHMSA) on 11/14/2017 at 10:39am to michael jones (PHMSA)
Detailed record list
Report Received Date
2017-12-04 00:00:00
Iyear
2017
Report Number
20170395
Supplemental Number
22892
Report Type
Supplemental Final
Operator Id
Name
Williams Field Services
Operator Street Address
One Williams Center Wrc-3
Operator City Name
Tulsa
Operator State Abbreviation
OK
Operator Postal Code
74172
Local Datetime
2017-11-12 03:30:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
0.57
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2017-11-12 03:30:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2017-11-12 03:35:00
Restart Datetime
2017-11-12 11:37:00
On Site Datetime
2017-11-12 07:30:00
Nrc Rpt Datetime
2017-11-12 18:00:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
Overland Pass Pipeline - Opal Meter Station
Segment Name
10435 Mainline
Onshore State Abbreviation
Wy
Onshore Postal Code
83124
Onshore City Name
Opal
Onshore County Name
Lincoln
Designated Location
Milepost/valve Station
Designated Name
0
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Interstate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
1
Pipe Wall Thickness
0.218
Pipe Smys
35000
Pipe Specification
Unk
Pipe Seam Type
Seamless
Pipe Manufacturer
Unk
Pipe Coating Type
Paint
Installation Year
2009
Manufactured Year
Unknown
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Connection Failure
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
168
Est Cost Prop Damage
250
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
418
Accident Psig
1020
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Pipeline control found no indication of leak in data. Nature of the release did not allow for detection at control board.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Threaded Connection/coupling Failure
Eq Failure Type
Threaded Connection/coupling Failure
Other Stripped Ind
Pipe Nipple
Eq Additional Other Ind
Yes
Eq Additional Other Details
Pipe Threads Were Not Completely And Properly Cut-In
Preparer Name
C****** B*****
Preparer Title
Engineer Pipeline Safety
Preparer Email
C*************@w*******.com
Preparer Telephone
801-584-6027
Prepared Date
2017-12-06 00:00:00
Authorizer Name
J**** L******
Authorizer Telephone
801-584-6657
Authorizer Title
Manager Pipeline Safety
Authorizer Email
J************@w*******.com
Narrative
An operations technician at the adjacent opal plant was conducting scheduled facility rounds of the plant when a leak was observed at 3:30am in the vicinity of the overland pass pipeline (oppl) - opal meter thermal line for the by pass piping. This technician radioed the opal plant control center and they called oppl's pipeline control advising them of the leak. Pipeline control decided to perform an emergency shutdown and isolation of the oppl - opal meter; this was performed at 3:35am. Pipeline control notified williams security operations center and the on-call oppl technician 3:40am and 3:45am, respectively. Opal plant technicians monitored atmoshperic conditions for safety/vapor cloud until the oppl technicians arrived onsite at 7:00am. Oppl technicians verified the site was safe and free of hazardous liquid vapor and identified the source of the leak on a 1" pipe nipple. The pipe nipple was replaced and the opal meter was purged, packed, and placed back in service at 11:37am. Piping was checked for leaks before oppl technicans left the facility. An incident investigation was performed to identify the failure. The investigation showed that the cause was similar to an earlier event at a similar facility in may 2017 at the bushton meter. The cause was incomplete and improperly made pipe nipples and threads on thermal relief piping. Other similar pipe at the opal meter was removed and inspected and similar issues were found; this affected pipe was removed and plugged. Thermal relief is being achieved in the absence of this piping through an analysis of the p&ids and establishing a clear path to relief and providing administrative/engineering controls to maintain (using carseal program) the relief path. Similar piping exists at other oppl meter stations and facilities and is being removed via moc to avoid similar events in the future. 48-hr nrc notification was provided via email as directed by michael jones (PHMSA) on 11/14/2017 at 10:39am to michael jones (PHMSA)
Report Received Date 2017-12-04 00:00:00
Iyear 2017
Report Number 20170395
Supplemental Number 22892
Report Type Supplemental Final
Operator Id 30826 PHMSA Enforcement
Name Williams Field Services
Operator Street Address One Williams Center Wrc-3
Operator City Name Tulsa
Operator State Abbreviation OK
Operator Postal Code 74172
Local Datetime 2017-11-12 03:30:00
Location Latitude 41.773061 Google Maps OpenStreetMap
Location Longitude -110.345088 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 0.57
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2017-11-12 03:30:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2017-11-12 03:35:00
Restart Datetime 2017-11-12 11:37:00
On Site Datetime 2017-11-12 07:30:00
Nrc Rpt Datetime 2017-11-12 18:00:00
Nrc Rpt Num 1197140 NRC Report How to search
Ignite Ind No
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name Overland Pass Pipeline - Opal Meter Station
Segment Name 10435 Mainline
Onshore State Abbreviation Wy
Onshore Postal Code 83124
Onshore City Name Opal
Onshore County Name Lincoln
Designated Location Milepost/valve Station
Designated Name 0
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Interstate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 1
Pipe Wall Thickness 0.218
Pipe Smys 35000
Pipe Specification Unk
Pipe Seam Type Seamless
Pipe Manufacturer Unk
Pipe Coating Type Paint
Installation Year 2009
Manufactured Year Unknown
Material Involved Carbon Steel
Release Type Leak
Leak Type Connection Failure
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 168
Est Cost Prop Damage 250
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 418
Accident Psig 1020
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Pipeline control found no indication of leak in data. Nature of the release did not allow for detection at control board.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Threaded Connection/coupling Failure
Eq Failure Type Threaded Connection/coupling Failure
Other Stripped Ind Pipe Nipple
Eq Additional Other Ind Yes
Eq Additional Other Details Pipe Threads Were Not Completely And Properly Cut-In
Preparer Name C****** B*****
Preparer Title Engineer Pipeline Safety
Preparer Email C*************@w*******.com
Preparer Telephone 801-584-6027
Prepared Date 2017-12-06 00:00:00
Authorizer Name J**** L******
Authorizer Telephone 801-584-6657
Authorizer Title Manager Pipeline Safety
Authorizer Email J************@w*******.com
Narrative An operations technician at the adjacent opal plant was conducting scheduled facility rounds of the plant when a leak was observed at 3:30am in the vicinity of the overland pass pipeline (oppl) - opal meter thermal line for the by pass piping. This technician radioed the opal plant control center and they called oppl's pipeline control advising them of the leak. Pipeline control decided to perform an emergency shutdown and isolation of the oppl - opal meter; this was performed at 3:35am. Pipeline control notified williams security operations center and the on-call oppl technician 3:40am and 3:45am, respectively. Opal plant technicians monitored atmoshperic conditions for safety/vapor cloud until the oppl technicians arrived onsite at 7:00am. Oppl technicians verified the site was safe and free of hazardous liquid vapor and identified the source of the leak on a 1" pipe nipple. The pipe nipple was replaced and the opal meter was purged, packed, and placed back in service at 11:37am. Piping was checked for leaks before oppl technicans left the facility. An incident investigation was performed to identify the failure. The investigation showed that the cause was similar to an earlier event at a similar facility in may 2017 at the bushton meter. The cause was incomplete and improperly made pipe nipples and threads on thermal relief piping. Other similar pipe at the opal meter was removed and inspected and similar issues were found; this affected pipe was removed and plugged. Thermal relief is being achieved in the absence of this piping through an analysis of the p&ids and establishing a clear path to relief and providing administrative/engineering controls to maintain (using carseal program) the relief path. Similar piping exists at other oppl meter stations and facilities and is being removed via moc to avoid similar events in the future. 48-hr nrc notification was provided via email as directed by michael jones (PHMSA) on 11/14/2017 at 10:39am to michael jones (PHMSA)

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