HL incident on 2017-10-24 — TX

Operator
Sunoco Pipeline L.p.
Cause
Corrosion Failure
Commodity
Crude Oil
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$25,000
Incident datetime
2017-10-24 11:25
Report number
Location
TX
Narrative
On 10/24/2017 the control center notified field personnel that thomas station shut down at 11:25 due to an lel alarm. Field personnel were dispatched and arrived on site at 11:45 and discovered oil on the ground and notified the control center to fully shut down the pipeline system. Approximately 20 barrels were released with 3 barrels entering an unnamed pond adjacent to the station property. Trrc was notified on 10/24/2017 at 12:24 and incident #1649 assigned. The water impact was not discovered until approximately 15:10 and nrc notification was made at 15:51 cst on 10/24/2017 and report #1194198 issued. All free product was recovered via vacuum truck from station property and pond and contaminated soil was excavated for onsite remediation. Further investigation & excavation revealed a pinhole in the piping at the 6 o'clock position and a plidco clamp was installed. The station was returned to service on 10/25/2017. Nrc 48 hour update was made on 10/26/2017 at 13:27 and report #1194375 issued. The failed section of piping saw infrequent flow due to operational setup of the station and at the time of the failure was isolated from the mainline operation. Subsequent to the temporary repair the failed section of pipe was cut out and examined in the field. Internal corrosion was determined to be the cause of the failure. To prevent future recurrence the entire section of piping has been removed and the design has been reconfigured to eliminate the section that saw infrequent flow and remaining necessary piping has been moved above ground.
Detailed record list
Report Received Date
2017-11-23 00:00:00
Iyear
2017
Report Number
20170390
Supplemental Number
30251
Report Type
Supplemental Final
Operator Id
Name
Sunoco Pipeline L.p.
Operator Street Address
1300 Main Street
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77002
Local Datetime
2017-10-24 11:25:00
Location Latitude
Location Longitude
Commodity Released Type
Crude Oil
Unintentional Release Bbls
20
Recovered Bbls
20
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime
2017-10-24 11:25:00
System Part Involved
Onshore Pipeline, Including Valve Sites
On Off Shore
Onshore
Shutdown Due Accident Ind
Yes
Shutdown Datetime
2017-10-24 11:25:00
Restart Datetime
2017-10-25 14:40:00
On Site Datetime
2017-10-24 11:45:00
Nrc Rpt Datetime
2017-10-24 15:51:00
Nrc Rpt Num
Ignite Ind
No
Explode Ind
No
Upstream Valve Type Ind
Automatic
Downstream Valve Type Ind
Automatic
Num Pub Evacuated
0
Pipe Fac Name
Thomas Station
Segment Name
21003-10" Nederland To Longview
Onshore State Abbreviation
Tx
Onshore Postal Code
75604
Onshore City Name
Longview
Onshore County Name
Gregg
Designated Location
Milepost/valve Station
Designated Name
194
Federal
No
Location Type
Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type
Underground
Incident Area Subtype
Under Soil
Depth Of Cover
36
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Pipe
Pipe Type
Pipe Body
Pipe Diameter
10
Pipe Wall Thickness
0.307
Pipe Smys
35000
Pipe Specification
Api 5l Grade B
Pipe Seam Type
Erw � Unknown Frequency
Pipe Manufacturer
Unknown
Pipe Coating Type
Coal Tar
Installation Year
1931
Manufactured Year
1931
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Pinhole
Wildlife Impact Ind
No
Soil Contamination
Yes
Long Term Assessment
No
Remediation Ind
Yes
Surface Water Remed Ind
Yes
Soil Remed Ind
Yes
Water Contam Ind
Yes
Surface Contam Ind
Yes
Amount Released
3
Rel Water Name
Unnamed Pond
Could Be Hca
Yes
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
1120
Est Cost Prop Damage
25000
Est Cost Emergency
30000
Est Cost Environmental
40000
Est Cost Other
0
Prpty
96120
Accident Psig
70
Mop Psig
1059
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Length Segment Isolated
10560
Internal Inspection Ind
Yes
Operation Complications Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
Yes
Scada Conf Ind
Yes
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Corrosion Failure
Cause Details
Internal Corrosion
Internal External
Internal Corrosion
Int Visual Exam Results
Localized Pitting
Int Microbiological Ind
Yes
Int Field Exam Basis Ind
Yes
Int Low Point Pipe Loc Ind
Yes
Corrosion Inhibitors
Yes
Corrosion Lining
No
Cleaning Dewatering
Yes
Corrosion Coupons
Yes
Collected Data Ind
Yes
Axial Magnetic Flx Lkg Ind
Yes
Axial Recent Year
2017
Has Hydrtst Conduc Before Ind
Yes
Hydrtst Most Rcnt Year
1990
Hydrtst Most Rcnt Pressure
1409
Direct Asmnt Conducted
No
Non Destructive Exam Ind
No
Preparer Name
T*** G* N*******
Preparer Title
Sr. Manager-Dot Compliance
Preparer Email
T************@e*************.com
Preparer Telephone
281-637-6576
Preparer Fax
877-917-0448
Prepared Date
2018-04-30 00:00:00
Authorizer Name
T*** G* N*******
Authorizer Telephone
281-637-6576
Authorizer Title
Sr. Manager-Dot Compliance
Authorizer Email
T************@e*************.com
Narrative
On 10/24/2017 the control center notified field personnel that thomas station shut down at 11:25 due to an lel alarm. Field personnel were dispatched and arrived on site at 11:45 and discovered oil on the ground and notified the control center to fully shut down the pipeline system. Approximately 20 barrels were released with 3 barrels entering an unnamed pond adjacent to the station property. Trrc was notified on 10/24/2017 at 12:24 and incident #1649 assigned. The water impact was not discovered until approximately 15:10 and nrc notification was made at 15:51 cst on 10/24/2017 and report #1194198 issued. All free product was recovered via vacuum truck from station property and pond and contaminated soil was excavated for onsite remediation. Further investigation & excavation revealed a pinhole in the piping at the 6 o'clock position and a plidco clamp was installed. The station was returned to service on 10/25/2017. Nrc 48 hour update was made on 10/26/2017 at 13:27 and report #1194375 issued. The failed section of piping saw infrequent flow due to operational setup of the station and at the time of the failure was isolated from the mainline operation. Subsequent to the temporary repair the failed section of pipe was cut out and examined in the field. Internal corrosion was determined to be the cause of the failure. To prevent future recurrence the entire section of piping has been removed and the design has been reconfigured to eliminate the section that saw infrequent flow and remaining necessary piping has been moved above ground.
Report Received Date 2017-11-23 00:00:00
Iyear 2017
Report Number 20170390
Supplemental Number 30251
Report Type Supplemental Final
Operator Id 18718 PHMSA Enforcement
Name Sunoco Pipeline L.p.
Operator Street Address 1300 Main Street
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77002
Local Datetime 2017-10-24 11:25:00
Location Latitude 32.47849 Google Maps OpenStreetMap
Location Longitude -94.86813 Google Maps OpenStreetMap
Commodity Released Type Crude Oil
Unintentional Release Bbls 20
Recovered Bbls 20
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Cpm Leak Detection System Or Scada-Based Information (Such As Alarm(S), Alert(S), Event(S), And/or Volume Calculations)
Incident Identified Datetime 2017-10-24 11:25:00
System Part Involved Onshore Pipeline, Including Valve Sites
On Off Shore Onshore
Shutdown Due Accident Ind Yes
Shutdown Datetime 2017-10-24 11:25:00
Restart Datetime 2017-10-25 14:40:00
On Site Datetime 2017-10-24 11:45:00
Nrc Rpt Datetime 2017-10-24 15:51:00
Nrc Rpt Num 1194198 NRC Report How to search
Ignite Ind No
Explode Ind No
Upstream Valve Type Ind Automatic
Downstream Valve Type Ind Automatic
Num Pub Evacuated 0
Pipe Fac Name Thomas Station
Segment Name 21003-10" Nederland To Longview
Onshore State Abbreviation Tx
Onshore Postal Code 75604
Onshore City Name Longview
Onshore County Name Gregg
Designated Location Milepost/valve Station
Designated Name 194
Federal No
Location Type Originated On Operator-Controlled Property, But Then Flowed Or Migrated Off The Property
Incident Area Type Underground
Incident Area Subtype Under Soil
Depth Of Cover 36
Crossing No
Pipe Facility Type Intrastate
Item Involved Pipe
Pipe Type Pipe Body
Pipe Diameter 10
Pipe Wall Thickness 0.307
Pipe Smys 35000
Pipe Specification Api 5l Grade B
Pipe Seam Type Erw � Unknown Frequency
Pipe Manufacturer Unknown
Pipe Coating Type Coal Tar
Installation Year 1931
Manufactured Year 1931
Material Involved Carbon Steel
Release Type Leak
Leak Type Pinhole
Wildlife Impact Ind No
Soil Contamination Yes
Long Term Assessment No
Remediation Ind Yes
Surface Water Remed Ind Yes
Soil Remed Ind Yes
Water Contam Ind Yes
Surface Contam Ind Yes
Amount Released 3
Rel Water Name Unnamed Pond
Could Be Hca Yes
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 1120
Est Cost Prop Damage 25000
Est Cost Emergency 30000
Est Cost Environmental 40000
Est Cost Other 0
Prpty 96120
Accident Psig 70
Mop Psig 1059
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Length Segment Isolated 10560
Internal Inspection Ind Yes
Operation Complications Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind Yes
Scada Conf Ind Yes
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details A review of the accident determined that there were no control room actions that contributed to the event.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Corrosion Failure
Cause Details Internal Corrosion
Internal External Internal Corrosion
Int Visual Exam Results Localized Pitting
Int Microbiological Ind Yes
Int Field Exam Basis Ind Yes
Int Low Point Pipe Loc Ind Yes
Corrosion Inhibitors Yes
Corrosion Lining No
Cleaning Dewatering Yes
Corrosion Coupons Yes
Collected Data Ind Yes
Axial Magnetic Flx Lkg Ind Yes
Axial Recent Year 2017
Has Hydrtst Conduc Before Ind Yes
Hydrtst Most Rcnt Year 1990
Hydrtst Most Rcnt Pressure 1409
Direct Asmnt Conducted No
Non Destructive Exam Ind No
Preparer Name T*** G* N*******
Preparer Title Sr. Manager-Dot Compliance
Preparer Email T************@e*************.com
Preparer Telephone 281-637-6576
Preparer Fax 877-917-0448
Prepared Date 2018-04-30 00:00:00
Authorizer Name T*** G* N*******
Authorizer Telephone 281-637-6576
Authorizer Title Sr. Manager-Dot Compliance
Authorizer Email T************@e*************.com
Narrative On 10/24/2017 the control center notified field personnel that thomas station shut down at 11:25 due to an lel alarm. Field personnel were dispatched and arrived on site at 11:45 and discovered oil on the ground and notified the control center to fully shut down the pipeline system. Approximately 20 barrels were released with 3 barrels entering an unnamed pond adjacent to the station property. Trrc was notified on 10/24/2017 at 12:24 and incident #1649 assigned. The water impact was not discovered until approximately 15:10 and nrc notification was made at 15:51 cst on 10/24/2017 and report #1194198 issued. All free product was recovered via vacuum truck from station property and pond and contaminated soil was excavated for onsite remediation. Further investigation & excavation revealed a pinhole in the piping at the 6 o'clock position and a plidco clamp was installed. The station was returned to service on 10/25/2017. Nrc 48 hour update was made on 10/26/2017 at 13:27 and report #1194375 issued. The failed section of piping saw infrequent flow due to operational setup of the station and at the time of the failure was isolated from the mainline operation. Subsequent to the temporary repair the failed section of pipe was cut out and examined in the field. Internal corrosion was determined to be the cause of the failure. To prevent future recurrence the entire section of piping has been removed and the design has been reconfigured to eliminate the section that saw infrequent flow and remaining necessary piping has been moved above ground.

All rights reserved. Copyright © by ClearPHMSA