HL incident on 2017-10-18 — TX

Operator
Dcp Midstream
Cause
Equipment Failure
Commodity
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Program
HL
Damage and Injuries
0 fatalities 0 injuries
Property damage (nominal)
$5,000
Incident datetime
2017-10-18 08:52
Report number
Location
TX
Narrative
A dcp ngl field technician introduced a volume of liquid ngl greater that the flare capacity which in turn caused flaming liquid droplets to escape from the top of the flare and settle around the base igniting the flame arrestor which had a leaking gasket and a cardboard box. This flare design was investigated and found to be faulty and three other dcp stations were determined to have the same design and were shut in immediately. Dcp will correct the flare and flame arrestor design and equipment used to prevent this from happening again. Texas rrc (rrc report number 1643).
Detailed record list
Report Received Date
2017-11-14 00:00:00
Iyear
2017
Report Number
20170371
Supplemental Number
22814
Report Type
Original Final
Operator Id
Name
Dcp Midstream
Operator Street Address
2331 Citywest Blvd. Hq-08-S812-02
Operator City Name
Houston
Operator State Abbreviation
TX
Operator Postal Code
77042
Local Datetime
2017-10-18 08:52:00
Location Latitude
Location Longitude
Commodity Released Type
Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype
Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls
0.07
Intentional Release Bbls
0
Recovered Bbls
0
Fatality Ind
No
Fatal
0
Injury Ind
No
Injure
0
Accident Identifier
Local Operating Personnel, Including Contractors
Operator Type
Operator Employee
Incident Identified Datetime
2017-10-18 08:52:00
System Part Involved
Onshore Pump/meter Station Equipment And Piping
On Off Shore
Onshore
Shutdown Due Accident Ind
No
Shutdown Explain
Facility Wasn't Isolated; Both Station Pumps And Vent Were Shut Down
On Site Datetime
2017-10-18 08:52:00
Nrc Rpt Num
Nrc Notification Not Required
Ignite Ind
Yes
Explode Ind
No
Num Pub Evacuated
0
Pipe Fac Name
River Hawk Pump Station Flare
Segment Name
Sand Hills East Pipeline - Sahi-14
Onshore State Abbreviation
Tx
Onshore Postal Code
78017
Onshore City Name
Dilley
Onshore County Name
Frio
Designated Location
Milepost/valve Station
Designated Name
Valve 23.5
Federal
No
Location Type
Totally Contained On Operator-Controlled Property
Incident Area Type
Aboveground
Incident Area Subtype
Typical Aboveground Facility Piping Or Appurtenance
Crossing
No
Pipe Facility Type
Intrastate
Item Involved
Other
Item Involved Details
Flare/flame Arrestor Body
Installation Year
2017
Material Involved
Carbon Steel
Release Type
Leak
Leak Type
Seal Or Packing
Wildlife Impact Ind
No
Soil Contamination
No
Long Term Assessment
No
Remediation Ind
No
Water Contam Ind
No
Could Be Hca
No
Commodity Reached Hca
No
Est Cost Oper Paid
0
Est Cost Gas Released
10
Est Cost Prop Damage
5000
Est Cost Emergency
0
Est Cost Environmental
0
Est Cost Other
0
Prpty
5010
Accident Psig
210
Mop Psig
1440
Accident Pressure
Pressure Did Not Exceed Mop
Pressure Restriction Ind
No
Pipeline Function
> 20% Smys Regulated Transmission
Scada In Place Ind
Yes
Scada Operating Ind
Yes
Scada Functional Ind
Yes
Scada Detection Ind
No
Scada Conf Ind
No
Cpm In Place Ind
Yes
Cpm Operating Ind
Yes
Cpm Functional Ind
Yes
Cpm Detection Ind
No
Cpm Conf Ind
No
Investigation Status
No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details
Local operating personnel were on site for maintenance activity and controllers actions did not contribute to this accident.
Employee Drug Test Ind
No
Contractor Drug Test Ind
No
Cause
Equipment Failure
Cause Details
Other Equipment Failure
Eq Failure Type
Other Equipment Failure
Failure Details
Flame Arrestor Gasket Failure - Incorrect Gasket Used In Flame Arrestor
Additional Thermal Ind
Yes
Preparer Name
C****** L****
Preparer Title
Sr. Pipeline Compliance Specialist
Preparer Email
C******@d***********.com
Preparer Telephone
361-584-8518
Preparer Fax
361-584-8651
Prepared Date
2017-11-14 00:00:00
Authorizer Name
J*** D* P*******
Authorizer Telephone
405-605-3859
Authorizer Title
Manager - Pipeline Compliance
Authorizer Email
J*********@d***********.com
Narrative
A dcp ngl field technician introduced a volume of liquid ngl greater that the flare capacity which in turn caused flaming liquid droplets to escape from the top of the flare and settle around the base igniting the flame arrestor which had a leaking gasket and a cardboard box. This flare design was investigated and found to be faulty and three other dcp stations were determined to have the same design and were shut in immediately. Dcp will correct the flare and flame arrestor design and equipment used to prevent this from happening again. Texas rrc (rrc report number 1643).
Report Received Date 2017-11-14 00:00:00
Iyear 2017
Report Number 20170371
Supplemental Number 22814
Report Type Original Final
Operator Id 31130 PHMSA Enforcement
Name Dcp Midstream
Operator Street Address 2331 Citywest Blvd. Hq-08-S812-02
Operator City Name Houston
Operator State Abbreviation TX
Operator Postal Code 77042
Local Datetime 2017-10-18 08:52:00
Location Latitude 28.77662 Google Maps OpenStreetMap
Location Longitude -99.2499 Google Maps OpenStreetMap
Commodity Released Type Hvl Or Other Flammable Or Toxic Fluid Which Is A Gas At Ambient Conditions
Commodity Subtype Lpg (Liquefied Petroleum Gas) / Ngl (Natural Gas Liquid)
Unintentional Release Bbls 0.07
Intentional Release Bbls 0
Recovered Bbls 0
Fatality Ind No
Fatal 0
Injury Ind No
Injure 0
Accident Identifier Local Operating Personnel, Including Contractors
Operator Type Operator Employee
Incident Identified Datetime 2017-10-18 08:52:00
System Part Involved Onshore Pump/meter Station Equipment And Piping
On Off Shore Onshore
Shutdown Due Accident Ind No
Shutdown Explain Facility Wasn't Isolated; Both Station Pumps And Vent Were Shut Down
On Site Datetime 2017-10-18 08:52:00
Nrc Rpt Num Nrc Notification Not Required NRC Report How to search
Ignite Ind Yes
Explode Ind No
Num Pub Evacuated 0
Pipe Fac Name River Hawk Pump Station Flare
Segment Name Sand Hills East Pipeline - Sahi-14
Onshore State Abbreviation Tx
Onshore Postal Code 78017
Onshore City Name Dilley
Onshore County Name Frio
Designated Location Milepost/valve Station
Designated Name Valve 23.5
Federal No
Location Type Totally Contained On Operator-Controlled Property
Incident Area Type Aboveground
Incident Area Subtype Typical Aboveground Facility Piping Or Appurtenance
Crossing No
Pipe Facility Type Intrastate
Item Involved Other
Item Involved Details Flare/flame Arrestor Body
Installation Year 2017
Material Involved Carbon Steel
Release Type Leak
Leak Type Seal Or Packing
Wildlife Impact Ind No
Soil Contamination No
Long Term Assessment No
Remediation Ind No
Water Contam Ind No
Could Be Hca No
Commodity Reached Hca No
Est Cost Oper Paid 0
Est Cost Gas Released 10
Est Cost Prop Damage 5000
Est Cost Emergency 0
Est Cost Environmental 0
Est Cost Other 0
Prpty 5010
Accident Psig 210
Mop Psig 1440
Accident Pressure Pressure Did Not Exceed Mop
Pressure Restriction Ind No
Pipeline Function > 20% Smys Regulated Transmission
Scada In Place Ind Yes
Scada Operating Ind Yes
Scada Functional Ind Yes
Scada Detection Ind No
Scada Conf Ind No
Cpm In Place Ind Yes
Cpm Operating Ind Yes
Cpm Functional Ind Yes
Cpm Detection Ind No
Cpm Conf Ind No
Investigation Status No, the operator did not find that an investigation of the controller(s) actions or control room issues was necessary due to: (provide an explanation for why the operator did not investigate)
Investigation Status Details Local operating personnel were on site for maintenance activity and controllers actions did not contribute to this accident.
Employee Drug Test Ind No
Contractor Drug Test Ind No
Cause Equipment Failure
Cause Details Other Equipment Failure
Eq Failure Type Other Equipment Failure
Failure Details Flame Arrestor Gasket Failure - Incorrect Gasket Used In Flame Arrestor
Additional Thermal Ind Yes
Preparer Name C****** L****
Preparer Title Sr. Pipeline Compliance Specialist
Preparer Email C******@d***********.com
Preparer Telephone 361-584-8518
Preparer Fax 361-584-8651
Prepared Date 2017-11-14 00:00:00
Authorizer Name J*** D* P*******
Authorizer Telephone 405-605-3859
Authorizer Title Manager - Pipeline Compliance
Authorizer Email J*********@d***********.com
Narrative A dcp ngl field technician introduced a volume of liquid ngl greater that the flare capacity which in turn caused flaming liquid droplets to escape from the top of the flare and settle around the base igniting the flame arrestor which had a leaking gasket and a cardboard box. This flare design was investigated and found to be faulty and three other dcp stations were determined to have the same design and were shut in immediately. Dcp will correct the flare and flame arrestor design and equipment used to prevent this from happening again. Texas rrc (rrc report number 1643).

All rights reserved. Copyright © by ClearPHMSA